CA2665198A1 - Fuel compositions comprising farnesane and farnesane derivatives and method of making and using same - Google Patents
Fuel compositions comprising farnesane and farnesane derivatives and method of making and using same Download PDFInfo
- Publication number
- CA2665198A1 CA2665198A1 CA002665198A CA2665198A CA2665198A1 CA 2665198 A1 CA2665198 A1 CA 2665198A1 CA 002665198 A CA002665198 A CA 002665198A CA 2665198 A CA2665198 A CA 2665198A CA 2665198 A1 CA2665198 A1 CA 2665198A1
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- Canada
- Prior art keywords
- fuel
- fuel composition
- isoprenoid
- composition
- diesel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000012312 sodium hydride Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000011550 stock solution Substances 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L sulfate group Chemical group S(=O)(=O)([O-])[O-] QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 230000019635 sulfation Effects 0.000 description 1
- 238000005670 sulfation reaction Methods 0.000 description 1
- 238000006277 sulfonation reaction Methods 0.000 description 1
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 description 1
- 230000009469 supplementation Effects 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229960002180 tetracycline Drugs 0.000 description 1
- 229930101283 tetracycline Natural products 0.000 description 1
- 235000019364 tetracycline Nutrition 0.000 description 1
- 150000003522 tetracyclines Chemical class 0.000 description 1
- 229930183279 tetramycin Natural products 0.000 description 1
- UEUXEKPTXMALOB-UHFFFAOYSA-J tetrasodium;2-[2-[bis(carboxylatomethyl)amino]ethyl-(carboxylatomethyl)amino]acetate Chemical class [Na+].[Na+].[Na+].[Na+].[O-]C(=O)CN(CC([O-])=O)CCN(CC([O-])=O)CC([O-])=O UEUXEKPTXMALOB-UHFFFAOYSA-J 0.000 description 1
- 150000003535 tetraterpenes Chemical class 0.000 description 1
- 235000009657 tetraterpenes Nutrition 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 1
- 150000003648 triterpenes Chemical class 0.000 description 1
- 239000012137 tryptone Substances 0.000 description 1
- 229960004799 tryptophan Drugs 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 230000002792 vascular Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 1
- 229910000368 zinc sulfate Inorganic materials 0.000 description 1
- 239000011686 zinc sulphate Substances 0.000 description 1
- 235000009529 zinc sulphate Nutrition 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/16—Hydrocarbons
- C10L1/1608—Well defined compounds, e.g. hexane, benzene
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/182—Organic compounds containing oxygen containing hydroxy groups; Salts thereof
- C10L1/1822—Organic compounds containing oxygen containing hydroxy groups; Salts thereof hydroxy group directly attached to (cyclo)aliphatic carbon atoms
- C10L1/1824—Organic compounds containing oxygen containing hydroxy groups; Salts thereof hydroxy group directly attached to (cyclo)aliphatic carbon atoms mono-hydroxy
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/19—Esters ester radical containing compounds; ester ethers; carbonic acid esters
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/10—Use of additives to fuels or fires for particular purposes for improving the octane number
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P5/00—Preparation of hydrocarbons or halogenated hydrocarbons
- C12P5/007—Preparation of hydrocarbons or halogenated hydrocarbons containing one or more isoprene units, i.e. terpenes
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P5/00—Preparation of hydrocarbons or halogenated hydrocarbons
- C12P5/02—Preparation of hydrocarbons or halogenated hydrocarbons acyclic
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
Abstract
A fuel composition comprises farnesane and/or farnesane derivatives and a conventional fuel component selected from diesel fuel, jet fuel, kerosene or gasoline. The farnesane or farnesane derivative can be used as a fuel component or as a fuel additive in the fuel composition. The fuel composition may further comprise a conventional fuel additive. Methods of making and using the fuel composition are also disclosed.
Description
DEMANDE OU BREVET VOLUMINEUX
LA PRESENTE PARTIE DE CETTE DEMANDE OU CE BREVET COMPREND
PLUS D'UN TOME.
NOTE : Pour les tomes additionels, veuillez contacter le Bureau canadien des brevets JUMBO APPLICATIONS/PATENTS
THIS SECTION OF THE APPLICATION/PATENT CONTAINS MORE THAN ONE
VOLUME
NOTE: For additional volumes, please contact the Canadian Patent Office NOM DU FICHIER / FILE NAME:
NOTE POUR LE TOME / VOLUME NOTE:
FUEL COMPOSITIONS COMPRISING FARNESANE'AND FARNESANE DERIVATIVES AND
METHOD OF MAKING AND USING SAME
PRIOR RELATED APPLICATIONS
100011 This application claims the benefit under 35 U.S.C. 119(e) of U.S.
Provisional Patent Application Numbers 60/850,881, filed October 10, 2006; and 60/860,854, filed November 21, 2006, all of which are incorporated herein by reference in their entirety.
FIELD OF THE INVENTION
100021 This invention encompasses, among other things, fuel compositions such as diesel fuels and jet fuels. In particular, this invention encompasses fuel compositions comprising farnesane, and methods of making and using the fuel compositions. In certain embodiments, the invention encompasses a stable fuel composition comprising farnesane which is readily and efficiently produced, at least in part, from a microorganism. In certain embodiments, the present invention encompasses a fuel composition comprising a high concentration of a bioengineered farnesane.
BACKGROUND OF THE INVENTION
100031 Biologically produced fuels ("biofuels") have received considerable attention over the past few decades due to concerns over rising oil prices, impending supply constraints, and increasing global carbon dioxide emissions. In contrast to non-renewable natural energy sources such as petroleum and coal, biofuels are derived from renewable naturally sources, typically living organisms and their metabolic byproducts.
100041 To date, biofuels that are suitable for internal combustion engines such as diesel engines are generally derived from vegetable oils. The so called first generation "biodiesels" are typically C16-C18 fatty acid methyl esters formed from the transesterification of vegetable oil. More recently, a second generation "biodiesel" is being produced by new processes such as the NExBTL process, as disclosed in W02006/075057, which hydrogenates vegetable oils or animal fat to yield the corresponding alkanes or paraffins. Because of the nature of the starting materials, both methods yield a complex and heterogeneous mixture of products that may vary from batch to batch. This product variability can complicate making a fuel with defined specifications or requirements. As a result, there are needs for fuel additives and fuel components for making fuel compositions and needs for fuel components which can be made reliably and reproducibly for use in internal combustion engines such as diesel engines and jet engines.
SUMMARY OF THE INVENTION
100051 Provided herein are fuel compositions, fuel components or fuel additives comprising isoprenoids or their derivatives and methods of making and using same. Embodiments of these compositions are believed to satisfy the above-mentioned needs. More specifically, isoprenoids and their derivatives can be used as fuel components in the fuel compositions. In certain embodiments, the isoprenoid or their derivatives can be used as the fuel composition itself, a major component of the fuel composition or a minor component of the fuel composition. Isoprenoids and their derivatives can be made from microorganisms, including bioengineered microorganisms. Fuel compositions disclosed herein can be used as a fuel for internal combustion engines such as gasoline engines, diesel engines, and jet engines.
100061 In certain embodiments, the present invention encompasses a diesel fuel comprising one or more bioengineered fuel components. In certain embodiments, the present invention encompasses ajet fuel comprising one or more bioengineered fuel components. In these embodiments, the bioengineered fuel component can be produced by any microorganism capable of producing the bioengineered fuel component, such as a genetically engineered microorganism, a wild type microorganism, or a selected strain thereof. In certain embodiments, the bioengineered fuel component is an isoprenoid or a derivative thereof disclosed herein.
100071 In certain embodiments, the bioengineered fuel component can be obtained from a readily available, renewable material. Remarkably, the present invention thus provides readily available, renewable sources of energy and methods of their use for the production of energy. In certain embodiments, the bioengineered fuel component can be obtained from a sugar such as a monosaccharide (simple sugar) or a disaccharide.
100081 In certain other embodiments, the bioengineered fuel component can be obtained from a readily available non-fermentable carbon source such as acetate or glycerol.
DESCRIPTION OF THE DRAWINGS
100091 Figure I is a schematic representation of the mevalonate ("MEV") pathway for the production of isopentenyl diphosphate ("IPP").
100101 Figure 2 is a schematic representation of the DXP pathway for the production of IPP and dimethylallyl pyrophosphate ("DMAPP"). Dxs is 1-deoxy-D-xylulose-5-phosphate synthase; Dxr is 1-deoxy-D-xylulose-5-phosphate reductoisomerase (also known as IspC); IspD is 4-diphosphocytidyl-2C-methyl-D-erythritol synthase;lspE is 4-diphosphocytidyl-2C-methyl-D-erythritol synthase; IspF is 2C-methyl-D-erythritol 2,4-cyclodiphosphate synthase; IspG is 1-hydroxy-2-methyl-2-(E)-butenyl-4-diphosphate synthase (IspG); and ispH is isopentenyl/dimethylallyl diphosphate synthase.
100111 Figure 3 shows a map of expression plasmid pAM97.
100121 Figure 4 shows a map of expression plasmid pAM408.
100131 Figure 5 shows a map of expression plasmid pAM424.
100141 Figure 6A-E show maps of the ERG20-PoAL-tHMGR insert of vector pAM489;
the ERG 13-PGAL-tHMGR insert of vector pAM491; the IDI1-PoAL-tHMGR insert of vector pAM493; the ERG 10-PGAL-ERG 12 insert of vector pAM495; and the ERG8-PGAL-ERG19 insert of vector pAM497.
100151 Figure 7 shows a map of expression plasmids pAM373 and pAM342.
100161 Figure 8 shows a map of expression plasmid pAM404.
LA PRESENTE PARTIE DE CETTE DEMANDE OU CE BREVET COMPREND
PLUS D'UN TOME.
NOTE : Pour les tomes additionels, veuillez contacter le Bureau canadien des brevets JUMBO APPLICATIONS/PATENTS
THIS SECTION OF THE APPLICATION/PATENT CONTAINS MORE THAN ONE
VOLUME
NOTE: For additional volumes, please contact the Canadian Patent Office NOM DU FICHIER / FILE NAME:
NOTE POUR LE TOME / VOLUME NOTE:
FUEL COMPOSITIONS COMPRISING FARNESANE'AND FARNESANE DERIVATIVES AND
METHOD OF MAKING AND USING SAME
PRIOR RELATED APPLICATIONS
100011 This application claims the benefit under 35 U.S.C. 119(e) of U.S.
Provisional Patent Application Numbers 60/850,881, filed October 10, 2006; and 60/860,854, filed November 21, 2006, all of which are incorporated herein by reference in their entirety.
FIELD OF THE INVENTION
100021 This invention encompasses, among other things, fuel compositions such as diesel fuels and jet fuels. In particular, this invention encompasses fuel compositions comprising farnesane, and methods of making and using the fuel compositions. In certain embodiments, the invention encompasses a stable fuel composition comprising farnesane which is readily and efficiently produced, at least in part, from a microorganism. In certain embodiments, the present invention encompasses a fuel composition comprising a high concentration of a bioengineered farnesane.
BACKGROUND OF THE INVENTION
100031 Biologically produced fuels ("biofuels") have received considerable attention over the past few decades due to concerns over rising oil prices, impending supply constraints, and increasing global carbon dioxide emissions. In contrast to non-renewable natural energy sources such as petroleum and coal, biofuels are derived from renewable naturally sources, typically living organisms and their metabolic byproducts.
100041 To date, biofuels that are suitable for internal combustion engines such as diesel engines are generally derived from vegetable oils. The so called first generation "biodiesels" are typically C16-C18 fatty acid methyl esters formed from the transesterification of vegetable oil. More recently, a second generation "biodiesel" is being produced by new processes such as the NExBTL process, as disclosed in W02006/075057, which hydrogenates vegetable oils or animal fat to yield the corresponding alkanes or paraffins. Because of the nature of the starting materials, both methods yield a complex and heterogeneous mixture of products that may vary from batch to batch. This product variability can complicate making a fuel with defined specifications or requirements. As a result, there are needs for fuel additives and fuel components for making fuel compositions and needs for fuel components which can be made reliably and reproducibly for use in internal combustion engines such as diesel engines and jet engines.
SUMMARY OF THE INVENTION
100051 Provided herein are fuel compositions, fuel components or fuel additives comprising isoprenoids or their derivatives and methods of making and using same. Embodiments of these compositions are believed to satisfy the above-mentioned needs. More specifically, isoprenoids and their derivatives can be used as fuel components in the fuel compositions. In certain embodiments, the isoprenoid or their derivatives can be used as the fuel composition itself, a major component of the fuel composition or a minor component of the fuel composition. Isoprenoids and their derivatives can be made from microorganisms, including bioengineered microorganisms. Fuel compositions disclosed herein can be used as a fuel for internal combustion engines such as gasoline engines, diesel engines, and jet engines.
100061 In certain embodiments, the present invention encompasses a diesel fuel comprising one or more bioengineered fuel components. In certain embodiments, the present invention encompasses ajet fuel comprising one or more bioengineered fuel components. In these embodiments, the bioengineered fuel component can be produced by any microorganism capable of producing the bioengineered fuel component, such as a genetically engineered microorganism, a wild type microorganism, or a selected strain thereof. In certain embodiments, the bioengineered fuel component is an isoprenoid or a derivative thereof disclosed herein.
100071 In certain embodiments, the bioengineered fuel component can be obtained from a readily available, renewable material. Remarkably, the present invention thus provides readily available, renewable sources of energy and methods of their use for the production of energy. In certain embodiments, the bioengineered fuel component can be obtained from a sugar such as a monosaccharide (simple sugar) or a disaccharide.
100081 In certain other embodiments, the bioengineered fuel component can be obtained from a readily available non-fermentable carbon source such as acetate or glycerol.
DESCRIPTION OF THE DRAWINGS
100091 Figure I is a schematic representation of the mevalonate ("MEV") pathway for the production of isopentenyl diphosphate ("IPP").
100101 Figure 2 is a schematic representation of the DXP pathway for the production of IPP and dimethylallyl pyrophosphate ("DMAPP"). Dxs is 1-deoxy-D-xylulose-5-phosphate synthase; Dxr is 1-deoxy-D-xylulose-5-phosphate reductoisomerase (also known as IspC); IspD is 4-diphosphocytidyl-2C-methyl-D-erythritol synthase;lspE is 4-diphosphocytidyl-2C-methyl-D-erythritol synthase; IspF is 2C-methyl-D-erythritol 2,4-cyclodiphosphate synthase; IspG is 1-hydroxy-2-methyl-2-(E)-butenyl-4-diphosphate synthase (IspG); and ispH is isopentenyl/dimethylallyl diphosphate synthase.
100111 Figure 3 shows a map of expression plasmid pAM97.
100121 Figure 4 shows a map of expression plasmid pAM408.
100131 Figure 5 shows a map of expression plasmid pAM424.
100141 Figure 6A-E show maps of the ERG20-PoAL-tHMGR insert of vector pAM489;
the ERG 13-PGAL-tHMGR insert of vector pAM491; the IDI1-PoAL-tHMGR insert of vector pAM493; the ERG 10-PGAL-ERG 12 insert of vector pAM495; and the ERG8-PGAL-ERG19 insert of vector pAM497.
100151 Figure 7 shows a map of expression plasmids pAM373 and pAM342.
100161 Figure 8 shows a map of expression plasmid pAM404.
100171 Figure 9 shows the ASTM D 975 testing data for No. 2 diesel from the BP
Whiting Refinery and 5%, 20%, and 50% blends of famesane (AMD-200) with this fuel.
100181 Figure 10 shows the ASTM D 975 testing data for a diesel fuel from the BP Carson Refinery that meets the Caliornia Air Resources Board requirements (CARB fuel) and 5%, 20%, 50%, and 65% blends of farnesane (AMD-200 with this fuel). This particular sample of CARB fuel does not contain lubricity enhancers that are typically found in CARB fuel.
100191 Figure 1 lA-B show the distillation profiles of No.2 diesel and CARB
diesel blended with various amounts of farnesane (AMD-200).
' DEFINITIONS
100201 The ASTM D 975 specifications, published by ASTM International, set certain minimum acceptance requirements for the different grades of diesel fuels used in the United States. For example, ultra low sulfur diesel fuel Grade No. 2-D is expected to have a maximum sulfur content of 0.05% by weight (under an ASTM D 2622 test), a maximum ash content of 0.01% by weight (under an ASTM
D 482 test), a minimum cetane number of 40 (under an ASTM D 6079 test), a viscosity at 40 C of from 1.9 cSt to 2.4 cSt (under an ASTM D 445 test), and a minimum flash point of 52 C. Japan and Europe have similar diesel fuel specifications to those of the United States for comparable grades of diesel fuels. For example, Japan's JIS K
2204, Grade No. 2 diesel fuel is expected to have a minimum viscosity at 40 C
of 2.0 cSt, a maximum sulfur content of 0.05 %by weight, and a minimum cetane number of 45. By comparison, Europe's CEN 590, Grade A-F diesel fuel is expected to have a viscosity at 40 C of from 2.0 cSt to 4.5 cSt, a maximum sulfur content of 0.05% by weight, and a minimum cetane number of 49. In some embodiments, the fuel composition disclosed herein meets at least one or all of the above properties.
100211 The ASTM D 1655 specifications, published by ASTM International, set certain minimum acceptance requirements for Jet A.
100221 "Ash content" refers to the amount of residue remaining after the diesel fuel is allowed to burn under conditions described by ASTM D 482.
100231 "Biodiesel" refers to the variety of diesel fuels derived from biological sources, such as vegetable oils or animal fats. Biodiesel is mainly a mixture of alkyl esters, including fatty acid methyl esters, derived from the transesterification of a mixture of the oils and methanol. Although soybean oil is the largest source of biodiesel, oils from other plants or animal fats also can be the source materials.
100241 "Bioengineered fuel component" refers to a fuel component made at least in part by a host cell, including any archae, bacterial, or eukaryotic cell.
100251 "Biofuel" refers to any fuel that is derived from a biomass, i.e., recently living organisms or their metabolic byproducts, such as manure from cows. It is.a renewable energy source, unlike other natural resources such as petroleum, coal, and nuclear fuels.
10026) "C15 isoprenoid starting material" refers to farnesyl pyrophosphate ("FPP") or a compound that is capable of being derived from FPP.
Whiting Refinery and 5%, 20%, and 50% blends of famesane (AMD-200) with this fuel.
100181 Figure 10 shows the ASTM D 975 testing data for a diesel fuel from the BP Carson Refinery that meets the Caliornia Air Resources Board requirements (CARB fuel) and 5%, 20%, 50%, and 65% blends of farnesane (AMD-200 with this fuel). This particular sample of CARB fuel does not contain lubricity enhancers that are typically found in CARB fuel.
100191 Figure 1 lA-B show the distillation profiles of No.2 diesel and CARB
diesel blended with various amounts of farnesane (AMD-200).
' DEFINITIONS
100201 The ASTM D 975 specifications, published by ASTM International, set certain minimum acceptance requirements for the different grades of diesel fuels used in the United States. For example, ultra low sulfur diesel fuel Grade No. 2-D is expected to have a maximum sulfur content of 0.05% by weight (under an ASTM D 2622 test), a maximum ash content of 0.01% by weight (under an ASTM
D 482 test), a minimum cetane number of 40 (under an ASTM D 6079 test), a viscosity at 40 C of from 1.9 cSt to 2.4 cSt (under an ASTM D 445 test), and a minimum flash point of 52 C. Japan and Europe have similar diesel fuel specifications to those of the United States for comparable grades of diesel fuels. For example, Japan's JIS K
2204, Grade No. 2 diesel fuel is expected to have a minimum viscosity at 40 C
of 2.0 cSt, a maximum sulfur content of 0.05 %by weight, and a minimum cetane number of 45. By comparison, Europe's CEN 590, Grade A-F diesel fuel is expected to have a viscosity at 40 C of from 2.0 cSt to 4.5 cSt, a maximum sulfur content of 0.05% by weight, and a minimum cetane number of 49. In some embodiments, the fuel composition disclosed herein meets at least one or all of the above properties.
100211 The ASTM D 1655 specifications, published by ASTM International, set certain minimum acceptance requirements for Jet A.
100221 "Ash content" refers to the amount of residue remaining after the diesel fuel is allowed to burn under conditions described by ASTM D 482.
100231 "Biodiesel" refers to the variety of diesel fuels derived from biological sources, such as vegetable oils or animal fats. Biodiesel is mainly a mixture of alkyl esters, including fatty acid methyl esters, derived from the transesterification of a mixture of the oils and methanol. Although soybean oil is the largest source of biodiesel, oils from other plants or animal fats also can be the source materials.
100241 "Bioengineered fuel component" refers to a fuel component made at least in part by a host cell, including any archae, bacterial, or eukaryotic cell.
100251 "Biofuel" refers to any fuel that is derived from a biomass, i.e., recently living organisms or their metabolic byproducts, such as manure from cows. It is.a renewable energy source, unlike other natural resources such as petroleum, coal, and nuclear fuels.
10026) "C15 isoprenoid starting material" refers to farnesyl pyrophosphate ("FPP") or a compound that is capable of being derived from FPP.
100271 "Cetane number" refers to a measure of how readily a fuel starts to bum (autoignite) under conditions described by ASTM D 613. A fuel with a high cetane number starts to burn shortly after it is injected into the cylinder; it has a short ignition delay period. Conversely, a fuel with a low cetane number resists autoignition and has a longer ignition delay period.
100281 "Cloud point" refers to the temperature at which a cloud of wax crystals first appears in a fuel sample that is cooled under conditions described by ASTM D 2500.
100291 "Cold filter plugging point" (CFPP) refers to an approximate indication of the temperature at which the fuel first fails to pass through a wire mesh in a set period of time. The ASTM D 6371 test simulates the flow of the cooled fuel through a filter in the fuel system. Therefore, the CFPP is a measure of the dynamic cold flow properties of the fuel.
100301 "Diesel fuel" refers to a fuel suitable for use in a diesel engine where the fuel is ignited by the heat of air under high compression. The class of diesel fuels includes hydrocarbons having a broad range of molecular weights. In some embodiments, the diesel fuels herein include hydrocarbons comprising at least 15 carbons. In other embodiments, the diesel fuels herein include hydrocarbons comprising at least 15 carbons, alcohols comprising at least 3 carbons, fatty esters comprising at least 10 carbons, and mixtures thereof.
Types of diesel fuels include, but are not limited to, petrodiesel, biodiesel, bioengineered diesel, or mixtures thereof. Diesel fuels can also be obtained from synthetic fuels such as shale oil, or Fischer-Tropsch fuels such as those derived from synthetic gas and coal liquefaction.
100311 "Farnesane" refers to a compound having formula (III):
(III), or a stereoisomer thereof. In some embodiments, the farnesane comprises a substantially pure stereoisomer of famesane. In other embodiments, the farnesane comprises a mixture of stereoisomers, such as enantiomers and diastereoisomers, of farnesane. In further embodiments, the amount of each of the stereoisomers in the farnesane mixture is independently from about 0.1 wt.% to about 99.9 wt.%, from about 0.5 wt.% to about 99.5 wt.%, from about 1 wt.% to about 99 wt.%, from about 5 wt.% to about 95 wt.%, from about 10 wt.% to about 90 wt.%, from about 20 wt.% to about 80 wt.%, based on the total weight of the farnesane mixture.
100321 "a-Farnesene" refers to a compound having the following formula:
\ \ / /
or a stereoisomer thereof. In some embodiments, the a-farnesene comprises a substantially pure stereoisomer of a-farnesene. In other embodiments, the a-farnesene comprises a mixture of stereoisomers, such as cis-trans isomers. In further embodiments, the amount of each of the stereoisomers in the a-farnesene mixture is independently from about 0.1 wt.% to about 99.9 wt.%, from about 0.5 wt.% to about 99.5 wt.%, from about I
wt.% to about 99 wt.%, from about 5 wt.% to about 95 wt.%, from about 10 wt.%
to about 90 wt.%, from about 20 wt.% to about 80 wt.%, based on the total weight of the a-farnesene mixture.
100331 "(3-Farnesene" refers to a compound having the following formula:
100281 "Cloud point" refers to the temperature at which a cloud of wax crystals first appears in a fuel sample that is cooled under conditions described by ASTM D 2500.
100291 "Cold filter plugging point" (CFPP) refers to an approximate indication of the temperature at which the fuel first fails to pass through a wire mesh in a set period of time. The ASTM D 6371 test simulates the flow of the cooled fuel through a filter in the fuel system. Therefore, the CFPP is a measure of the dynamic cold flow properties of the fuel.
100301 "Diesel fuel" refers to a fuel suitable for use in a diesel engine where the fuel is ignited by the heat of air under high compression. The class of diesel fuels includes hydrocarbons having a broad range of molecular weights. In some embodiments, the diesel fuels herein include hydrocarbons comprising at least 15 carbons. In other embodiments, the diesel fuels herein include hydrocarbons comprising at least 15 carbons, alcohols comprising at least 3 carbons, fatty esters comprising at least 10 carbons, and mixtures thereof.
Types of diesel fuels include, but are not limited to, petrodiesel, biodiesel, bioengineered diesel, or mixtures thereof. Diesel fuels can also be obtained from synthetic fuels such as shale oil, or Fischer-Tropsch fuels such as those derived from synthetic gas and coal liquefaction.
100311 "Farnesane" refers to a compound having formula (III):
(III), or a stereoisomer thereof. In some embodiments, the farnesane comprises a substantially pure stereoisomer of famesane. In other embodiments, the farnesane comprises a mixture of stereoisomers, such as enantiomers and diastereoisomers, of farnesane. In further embodiments, the amount of each of the stereoisomers in the farnesane mixture is independently from about 0.1 wt.% to about 99.9 wt.%, from about 0.5 wt.% to about 99.5 wt.%, from about 1 wt.% to about 99 wt.%, from about 5 wt.% to about 95 wt.%, from about 10 wt.% to about 90 wt.%, from about 20 wt.% to about 80 wt.%, based on the total weight of the farnesane mixture.
100321 "a-Farnesene" refers to a compound having the following formula:
\ \ / /
or a stereoisomer thereof. In some embodiments, the a-farnesene comprises a substantially pure stereoisomer of a-farnesene. In other embodiments, the a-farnesene comprises a mixture of stereoisomers, such as cis-trans isomers. In further embodiments, the amount of each of the stereoisomers in the a-farnesene mixture is independently from about 0.1 wt.% to about 99.9 wt.%, from about 0.5 wt.% to about 99.5 wt.%, from about I
wt.% to about 99 wt.%, from about 5 wt.% to about 95 wt.%, from about 10 wt.%
to about 90 wt.%, from about 20 wt.% to about 80 wt.%, based on the total weight of the a-farnesene mixture.
100331 "(3-Farnesene" refers to a compound having the following formula:
\ \ /
or a stereoisomer thereof. In some embodiments, the 0-farnesene comprises a substantially pure stereoisomer of (3-farnesene. In other embodiments, the 0-farnesene comprises a mixture of stereoisomers, such as cis-trans isomers. In further embodiments, the amount of each of the stereoisomers in the P-farnesene mixture is independently from about 0.1 wt.% to about 99.9 wt.%, from about 0.5 wt.% to about 99.5 wt.%, from about I
wt.% to about 99 wt.%, from about 5 wt.% to about 95 wt.%, from about 10 wt.%
to about 90 wt.%, from about 20 wt.% to about 80 wt.%, based on the total weight of the P-farnesene mixture. ' 100341 "Flash point" refers to the lowest temperature at which the application of an ignition source causes vapors above the diesel fuel to ignite under conditions described by ASTM D93.
100351 "Fuel" refers to one or more hydrocarbons, one or more alcohols, one or more fatty esters, or a mixture thereof. Preferably, liquid hydrocarbons are used. Fuel can be used to power internal combustion engines such as reciprocating engines (e.g., gasoline engines and diesel engines), Wankel engines, jet engines, some rocket engines, missile engines, and gas turbine engines. In some embodiments, fuel typically comprises a mixture of hydrocarbons such as alkanes, cycloalkanes, and aromatic hydrocarbons. In some embodiments, fuel comprises one or more of the C15 isoprenoid compounds disclosed herein.
100361 "Fuel additive" refers to a minor fuel component such as chemical components added to fuels to alter the properties of the fuel, e.g., to improve engine performance, fuel handling, fuel stability, or for contaminant control. Types of additives include, but are not limited to, antioxidants, thermal stability improvers, cetane improvers, stabilizers, cold flow improvers, combustion improvers, anti-foams, anti-haze additives, corrosion inhibitors, lubricity improvers, icing inhibitors, injector cleanliness additives, smoke suppressants, drag reducing additives, metal deactivators, dispersants, detergents, demulsifiers, dyes, markers, static dissipaters, biocides, and combinations thereof. The term "conventional additives" refers to fuel additives known to the skilled artisan, such as those described above, that are not the isoprenoid compounds of the invention.
100371 "Fuel composition" refers to a fuel that comprises at least two fuel components.
100381 "Fuel component" refers to any compound or a mixture of compounds that are used to formulate a fuel composition. There are "major fuel components" and "minor fuel components." A major fuel component is present in a fuel composition by at least 50% by volume; and a minor fuel component is present in a fuel composition by less than 50%. Fuel additives are minor fuel components. The isoprenoid compounds disclosed herein can be a major component or a minor component, by themselves or in a mixture with other fuel components.
100391 "Isoprenoid" and "isoprenoid compound" are used interchangeably herein and refer to a compound derivable from isopentenyl diphosphate ("IPP").
100401 "Initial boiling point" and "final boiling point" refer to points in a distillation curve that relate the fraction of a sample that is removed by heating the sample to progressively higher temperatures. The initial boiling point is the boiling temperature of the first drop of liquid leaving the condenser, and the final boiling point is the boiling temperature of the last drop of liquid leaving the condenser. When the sample is composed of a single component, the initial and final boiling points are identical and referred to as the "boiling point."
The generally accepted procedure for determining the distillation curve for fuel is ASTM Standard D 86.
100411 "Jet fuel" refers to a fuel suitable for use in ajet engine.
100421 "Kerosene" refers to a specfic fractional distillate of petroleum (also known as "crude oil"), generally between 150 C and 275 C at atmospheric pressure. Crude oils are composed primarily of hydrocarbons of the paraffinic, naphthenic, and aromatic classes.
100431 "Lubricity" refers to a measure of the capacity of a diesel fuel to provide for more efficient wear protection to components of the engine during metal to metal contact under high pressure rolling point contact under conditions described by ASTM D 6079.
100441 "Petrodiesel" refers to a specific fractional distillate of petroleum, generally from between 120 C
and 380 C at atmospheric pressure. In other embodiments, petrodiesel is a fractional distillate of petroleum from between 150 C and 370 C at I atmospheric pressure.
100451 "Pour point" refers to an approximate indication of the lowest temperature at which a fuel can be poured or removed from containers or can be caused to flow through tubing and piping, and is measured under conditions described by ASTM D 97. The pour point is one of the characteristics that determines a fuel's usefulness and serviceability in colder climates.
10046] A composition that is a "substantially pure" compound refers to a composition that is substantially free of one or more other compounds, i.e., the composition contains greater than 80%, greater than 90%, greater than 95%, greater than 96%, greater than 97%, greater than 98%, greater than 99%, greater than 99.5%, greater than 99.6%, greater than 99.7%, greater than 99.8%, or greater than 99.9% of the compound; or less than 20%, less than 10%, less than 5%, less than 3%, less than 1%, less than 0.5%, less than 0.1 %, or less than 0.0 1% of the one or more other compounds, based on the total volume or weight of the composition.
100471 A composition that is "substantially free" of a compound refers to a composition containing less than 20%, less than 10%, less than 5%, less than 4%, less than 3%, less than 2%, less than 1%, less than 0.5%, less than 0.1 %, or less than 0.01 % of the compound, based on the total volume or weight of the composition.
100481 In addition to the definitions above, certain compounds described herein have one or more double bonds that can exist as one or more stereoisomers such as cis-isomers, trans-isomers, E-isomers and Z-isomers. In certain embodiments, these compounds as individual stereoisomers are substantially free of other stereoisomers. In certain other embodiments, these compounds are mixtures of various stereoisomers.
100491 "Tx" refers to the distillation temperature at which x % of the original volume of the fuel composition has been distilled according to ASTM D-86, which is incorporated herein by reference. For example, "T10", "T50", and "T90" refer to the distillation temperatures at which 10%, 50%, and 90%
respectively of the original volume of the fuel composition has been distilled according to ASTM D 86.
"T10", "T50", and "T90" are also known as the 10 vol.% temperature, the 50 vol.% temperature, and the 90 vol.% temperature respectively.
or a stereoisomer thereof. In some embodiments, the 0-farnesene comprises a substantially pure stereoisomer of (3-farnesene. In other embodiments, the 0-farnesene comprises a mixture of stereoisomers, such as cis-trans isomers. In further embodiments, the amount of each of the stereoisomers in the P-farnesene mixture is independently from about 0.1 wt.% to about 99.9 wt.%, from about 0.5 wt.% to about 99.5 wt.%, from about I
wt.% to about 99 wt.%, from about 5 wt.% to about 95 wt.%, from about 10 wt.%
to about 90 wt.%, from about 20 wt.% to about 80 wt.%, based on the total weight of the P-farnesene mixture. ' 100341 "Flash point" refers to the lowest temperature at which the application of an ignition source causes vapors above the diesel fuel to ignite under conditions described by ASTM D93.
100351 "Fuel" refers to one or more hydrocarbons, one or more alcohols, one or more fatty esters, or a mixture thereof. Preferably, liquid hydrocarbons are used. Fuel can be used to power internal combustion engines such as reciprocating engines (e.g., gasoline engines and diesel engines), Wankel engines, jet engines, some rocket engines, missile engines, and gas turbine engines. In some embodiments, fuel typically comprises a mixture of hydrocarbons such as alkanes, cycloalkanes, and aromatic hydrocarbons. In some embodiments, fuel comprises one or more of the C15 isoprenoid compounds disclosed herein.
100361 "Fuel additive" refers to a minor fuel component such as chemical components added to fuels to alter the properties of the fuel, e.g., to improve engine performance, fuel handling, fuel stability, or for contaminant control. Types of additives include, but are not limited to, antioxidants, thermal stability improvers, cetane improvers, stabilizers, cold flow improvers, combustion improvers, anti-foams, anti-haze additives, corrosion inhibitors, lubricity improvers, icing inhibitors, injector cleanliness additives, smoke suppressants, drag reducing additives, metal deactivators, dispersants, detergents, demulsifiers, dyes, markers, static dissipaters, biocides, and combinations thereof. The term "conventional additives" refers to fuel additives known to the skilled artisan, such as those described above, that are not the isoprenoid compounds of the invention.
100371 "Fuel composition" refers to a fuel that comprises at least two fuel components.
100381 "Fuel component" refers to any compound or a mixture of compounds that are used to formulate a fuel composition. There are "major fuel components" and "minor fuel components." A major fuel component is present in a fuel composition by at least 50% by volume; and a minor fuel component is present in a fuel composition by less than 50%. Fuel additives are minor fuel components. The isoprenoid compounds disclosed herein can be a major component or a minor component, by themselves or in a mixture with other fuel components.
100391 "Isoprenoid" and "isoprenoid compound" are used interchangeably herein and refer to a compound derivable from isopentenyl diphosphate ("IPP").
100401 "Initial boiling point" and "final boiling point" refer to points in a distillation curve that relate the fraction of a sample that is removed by heating the sample to progressively higher temperatures. The initial boiling point is the boiling temperature of the first drop of liquid leaving the condenser, and the final boiling point is the boiling temperature of the last drop of liquid leaving the condenser. When the sample is composed of a single component, the initial and final boiling points are identical and referred to as the "boiling point."
The generally accepted procedure for determining the distillation curve for fuel is ASTM Standard D 86.
100411 "Jet fuel" refers to a fuel suitable for use in ajet engine.
100421 "Kerosene" refers to a specfic fractional distillate of petroleum (also known as "crude oil"), generally between 150 C and 275 C at atmospheric pressure. Crude oils are composed primarily of hydrocarbons of the paraffinic, naphthenic, and aromatic classes.
100431 "Lubricity" refers to a measure of the capacity of a diesel fuel to provide for more efficient wear protection to components of the engine during metal to metal contact under high pressure rolling point contact under conditions described by ASTM D 6079.
100441 "Petrodiesel" refers to a specific fractional distillate of petroleum, generally from between 120 C
and 380 C at atmospheric pressure. In other embodiments, petrodiesel is a fractional distillate of petroleum from between 150 C and 370 C at I atmospheric pressure.
100451 "Pour point" refers to an approximate indication of the lowest temperature at which a fuel can be poured or removed from containers or can be caused to flow through tubing and piping, and is measured under conditions described by ASTM D 97. The pour point is one of the characteristics that determines a fuel's usefulness and serviceability in colder climates.
10046] A composition that is a "substantially pure" compound refers to a composition that is substantially free of one or more other compounds, i.e., the composition contains greater than 80%, greater than 90%, greater than 95%, greater than 96%, greater than 97%, greater than 98%, greater than 99%, greater than 99.5%, greater than 99.6%, greater than 99.7%, greater than 99.8%, or greater than 99.9% of the compound; or less than 20%, less than 10%, less than 5%, less than 3%, less than 1%, less than 0.5%, less than 0.1 %, or less than 0.0 1% of the one or more other compounds, based on the total volume or weight of the composition.
100471 A composition that is "substantially free" of a compound refers to a composition containing less than 20%, less than 10%, less than 5%, less than 4%, less than 3%, less than 2%, less than 1%, less than 0.5%, less than 0.1 %, or less than 0.01 % of the compound, based on the total volume or weight of the composition.
100481 In addition to the definitions above, certain compounds described herein have one or more double bonds that can exist as one or more stereoisomers such as cis-isomers, trans-isomers, E-isomers and Z-isomers. In certain embodiments, these compounds as individual stereoisomers are substantially free of other stereoisomers. In certain other embodiments, these compounds are mixtures of various stereoisomers.
100491 "Tx" refers to the distillation temperature at which x % of the original volume of the fuel composition has been distilled according to ASTM D-86, which is incorporated herein by reference. For example, "T10", "T50", and "T90" refer to the distillation temperatures at which 10%, 50%, and 90%
respectively of the original volume of the fuel composition has been distilled according to ASTM D 86.
"T10", "T50", and "T90" are also known as the 10 vol.% temperature, the 50 vol.% temperature, and the 90 vol.% temperature respectively.
100501 In the following description, all numbers disclosed herein are approximate values, regardless whether the word "about" or "approximate" is used in connection therewith.
Numbers may vary by 1 percent, 2 percent, 5 percent, or, sometimes, 10 to 20 percent. Whenever a numerical range with a lower limit, RL, and an upper limit, Ru, is disclosed, any number falling within the range is specifically disclosed. In particular, the following numbers within the range are specifically disclosed: R=RL +k*(Ru-RL), wherein k is a variable ranging from 1 percent to 100 percent with a 1 percent increment, i.e., k is 1 percent, 2 percent, 3 percent, 4 percent, 5 percent,..., 50 percent, 51 percent, 52 percent,..., 95 percent, 96 percent, 97 percent, 98 percent, 99 percent, or 100 percent. Moreover, any numerical range defined by two R
numbers as defined in the above is also specifically disclosed.
DESCRIPTION OF EMBODIMENTS OF THE INVENTION
100511 Embodiments of the invention provide fuel compositions comprising one or more C15 isoprenoid compounds as a major or minor fuel component. Any Cis isoprenoid compound can be used herein. In some embodiments, each of the C15 isoprenoid compounds can have one of the formulae:
Z (I), and Z
(II) wherein Z is H, O-R, or O-C(=0)R; and R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl. In some embodiments, Z is O-R or O-C(=O)R; and R is CI-C6 alkyl. In other embodiments, Z is O-R or O-C(=0)R
wherein R is methyl. In other embodiments, Z is O-R or O-C(=O)R wherein R is ethyl. In still other embodiments, the C15 isoprenoid compound is farnesane, i.e., Z of formula (I) or (II) is H.
100521 In one set of embodiments, the isoprenoid compound is:
Z (I) wherein Z is as defined above.
100531 In another set of embodiments, the isoprenoid compound is:
Z
(II) wherein Z is as defined above.
100541 In another set of embodiments, the isoprenoid compound is one or more compounds of the following formulae:
Numbers may vary by 1 percent, 2 percent, 5 percent, or, sometimes, 10 to 20 percent. Whenever a numerical range with a lower limit, RL, and an upper limit, Ru, is disclosed, any number falling within the range is specifically disclosed. In particular, the following numbers within the range are specifically disclosed: R=RL +k*(Ru-RL), wherein k is a variable ranging from 1 percent to 100 percent with a 1 percent increment, i.e., k is 1 percent, 2 percent, 3 percent, 4 percent, 5 percent,..., 50 percent, 51 percent, 52 percent,..., 95 percent, 96 percent, 97 percent, 98 percent, 99 percent, or 100 percent. Moreover, any numerical range defined by two R
numbers as defined in the above is also specifically disclosed.
DESCRIPTION OF EMBODIMENTS OF THE INVENTION
100511 Embodiments of the invention provide fuel compositions comprising one or more C15 isoprenoid compounds as a major or minor fuel component. Any Cis isoprenoid compound can be used herein. In some embodiments, each of the C15 isoprenoid compounds can have one of the formulae:
Z (I), and Z
(II) wherein Z is H, O-R, or O-C(=0)R; and R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl. In some embodiments, Z is O-R or O-C(=O)R; and R is CI-C6 alkyl. In other embodiments, Z is O-R or O-C(=0)R
wherein R is methyl. In other embodiments, Z is O-R or O-C(=O)R wherein R is ethyl. In still other embodiments, the C15 isoprenoid compound is farnesane, i.e., Z of formula (I) or (II) is H.
100521 In one set of embodiments, the isoprenoid compound is:
Z (I) wherein Z is as defined above.
100531 In another set of embodiments, the isoprenoid compound is:
Z
(II) wherein Z is as defined above.
100541 In another set of embodiments, the isoprenoid compound is one or more compounds of the following formulae:
H3 H3C H H3C H (I-a) CH3 H3C H HC Z (11-a) H3C Z H3C CH3 >
CH3 H3C H H,CH3 (1-b) CH3 H3C Z,CHCH3 CH3 HCH3 H CH3 (1-c) CH3 HCH3 Z,CHCH3 3 (11-c) H3C Z, H3C
CH3 HCH3 H3C H (1-d) H3 ,CH3 H3C ,Z (II-d) H3C Z , or H3C
wherein Z is as defined above. Formulae (I-a), (I-b), (1-c), and (1-d) are the four possible stereoisomers of formula (I), and Formulae (ll-a), (11-b), (11-c), and (II-d) are the four possible stereoisomers of formula (II).
100551 In another set of embodiments, the isoprenoid compound is (III) or a stereoisomer thereof.
100561 In another set of embodiments, the isoprenoid compound is O
O 11 R (IV) or a stereoisomer thereof, wherein R is as previously defined. In another set of embodiments, R is CI-C3 alkyl.
In another set of embodiment, R is methyl. In yet another set of embodiment, R
is ethyl.
100571 In another set of embodiments, the isoprenoid compound is O-'-R
(V) or a stereoisomer thereof, wherein R is as previously defined. In another set of embodiments, R is CI-C3 alkyl.
In another set of embodiments, R is methyl. In yet another set of embodiments, R is ethyl.
100581 In another set of embodiments, the isoprenoid compound has a formula:
O
(111), O~R (IV), or O
O-~-R
(V) wherein R is alkyl such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, and linear or branched pentyl, hexyl, heptyl, octyl, nonyl, decyl, dodecyl, tetradecyl, hexadecyl, octadecyl, eicosyl, docosyl and the like. In other embodiments, the isoprenoid compound comprises a mixture of formulae (III), (IV), and (V).
100591 In another set of embodiments, the isoprenoid compound comprises at least two different compounds having formula (III), (IV) or (V) (III), OR (IV), or OR
(V) or a stereoisomer thereof, wherein R is CI-C5 alkyl and the two compounds are each present in an amount at least about 5%, based on the total weight or volume of the fuel composition.
100601 In another set of embodiments, the isoprenoid compound is one or more of:
H3 H3C ,H H3C ,H CH3 (111-a) H3 H3C ,H HyC OCORCH(V-a) H3 HSCH HSC H (IV-a) H3C + H3C , H3C OCOR, CH3 H3C H HCH (III-b) 3 H5C H ROCO ,CH3 (V-b) H~ H3C ,H H,CH~ (IV"b) H3C H3 ' H3C CH3 . H3C OCOR , H3 (111-c) (V-C) Hs (IV-C) H,,CH3 H,CH3 H3 H CHa ROCO CH3 CH3 H,CH3 H3C CH3 + H3C CH3 H3C OCOR, I I I-d H3 ,CH3H3C ,H H3 H,CH3 H3C ,OCOR (V d) H3 CH3 H3C ,H (IV-d) H C CH3 + H CHa H3C OCOR, 3 3C or wherein R is as defined above. Formulae (111-a), (111-b), (111-c), and (III-d) are the four possible stereoisomers of formula (111). Formulae (IV-a), (IV-b), (IV-c), and (IV-d) are the four possible stereoisomers of formula (IV). Formulae (V-a), (V-b), (V-c), and (V-d) are the four possible stereoisomers of formula (V).
100611 Each of the isoprenoid compounds in the fuel compositions can function as a fuel component which can release energy when it chemically reacts with an oxidant such as oxygen; or a fuel additive which can alter the performance or properties of the fuel component. In some embodiments, the isoprenoid compound is present in an amount of at least about 2%, at least about 3%, at least about 5%, at least about 10%, at least about 15%, at least about 30%, at least about 40%, at least about 50%, at least about 60%, at least about 70%, at least about 80%, or at least about 90%, based on the total weight or volume of the fuel composition. In other embodiments, the isoprenoid compound is present in an amount of at most about 5%, at most about 10%, at most about 15%, at most about 20%, at most about 25%, at most about 30%, at most about 35%, at most about 40%, at most about 45%, at most about 50%, at most about 60%, at most about 70%, at most about 80%, or at most about 90%, based on the total weight or volume of the fuel composition. In further embodiments, the isoprenoid compound is present in an amount from about 2% to about 99%, from about 2.5% to about 95%, from about 5% to about 90%, from about 7.5% to about 85%, from about 10% to about 80%, from about 15% to about 80%, from about 20% to about 75%, or from about 25% to about 75%, based on the total weight or volume of the fuel composition.
100621 In some embodiments, the C15 isoprenoid compound is derived from a bioengineered C15 isoprenoid starting material. In certain embodiments, the bioengineered C15 isoprenoid starting material is made by host cells by converting a carbon source into the C15 isoprenoid starting material.
100631 In other embodiments, the carbon source is a sugar such as a monosaccharide (simple sugar), a disaccharide, or one or more combinations thereof. In certain embodiments, the sugar is a simple sugar capable of supporting the growth of one or more of the cells provided herein.
The simple sugar can be any simple sugar known to those of skill in the art. Some non-limiting examples of suitable simple sugars or monosaccharides include glucose, galactose, mannose, fructose, ribose, and combinations thereof. Some non-limiting examples of suitable disaccharides include sucrose, lactose, maltose, trehalose, cellobiose, and combinations thereof.
100641 In other embodiments, the carbon source is a polysaccharide. Some non-limiting examples of suitable polysaccharides include starch, glycogen, cellulose, chitin, and combinations thereof.
100651 In still other embodiments, the carbon source is a non-fermentable carbon source. Some non-limiting examples of suitable non-fermentable carbon source include acetate and glycerol.
100661 In other embodiments, the fuel compositions may further comprise a conventional fuel component derived from petroleum, coal, wood, or any other hydrocarbon source.
lllustrative examples of conventional fuel components include diesel fuels, jet fuels, kerosene, gasoline, and Fischer-Tropsch derived fuels. In some embodiments, the conventional fuel component is derived from petroleum or coal. In certain embodiments, the fuel component is or comprises a diesel fuel, jet fuel, kerosene, gasoline, or a combination thereof. In other embodiments, the fuel component is or comprises a distillate diesel fuel. In further embodiments, the amount of the fuel component is at least 10%, at least 20%, at least 30%, at least 40%, at least 50%, at least 60%, at least 70%, at least 80%, or at least 90%, based on the total weight or volume of the fuel composition. In still further embodiments, the amount of the fuel component is at most 10%, at most 20%, at most 30%, at most 40%, at most 50%, at most 60%, at most 70%, at most 80%, or at most 90%, based on the total weight or volume of the fuel composition.
100671 In some embodiments, the fuel compositions may further comprise a conventional fuel additive.
The nature and amount of the one or more additives depend on the desired use of the final fuel composition.
100681 In certain embodiments, the fuel composition is intended for use in diesel engines. The American Society for Testing and Materials (ASTM) categorizes diesel fuels into three general groups. The need to categorize these fuels results from the varied uses of diesel engines, which are designed to operate efficiently on one of the standard diesel fuels.
100691 No. 1-D is a light distillate, similar to kerosine, for engines where frequent load changes and speed changes (e.g., truck, tractor engines) are essential. This fuel has a flash point greater than 38 C and a minimum cetane number of 40. This fuel is particularly suitable for cold-weather operation.
CH3 H3C H H,CH3 (1-b) CH3 H3C Z,CHCH3 CH3 HCH3 H CH3 (1-c) CH3 HCH3 Z,CHCH3 3 (11-c) H3C Z, H3C
CH3 HCH3 H3C H (1-d) H3 ,CH3 H3C ,Z (II-d) H3C Z , or H3C
wherein Z is as defined above. Formulae (I-a), (I-b), (1-c), and (1-d) are the four possible stereoisomers of formula (I), and Formulae (ll-a), (11-b), (11-c), and (II-d) are the four possible stereoisomers of formula (II).
100551 In another set of embodiments, the isoprenoid compound is (III) or a stereoisomer thereof.
100561 In another set of embodiments, the isoprenoid compound is O
O 11 R (IV) or a stereoisomer thereof, wherein R is as previously defined. In another set of embodiments, R is CI-C3 alkyl.
In another set of embodiment, R is methyl. In yet another set of embodiment, R
is ethyl.
100571 In another set of embodiments, the isoprenoid compound is O-'-R
(V) or a stereoisomer thereof, wherein R is as previously defined. In another set of embodiments, R is CI-C3 alkyl.
In another set of embodiments, R is methyl. In yet another set of embodiments, R is ethyl.
100581 In another set of embodiments, the isoprenoid compound has a formula:
O
(111), O~R (IV), or O
O-~-R
(V) wherein R is alkyl such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, and linear or branched pentyl, hexyl, heptyl, octyl, nonyl, decyl, dodecyl, tetradecyl, hexadecyl, octadecyl, eicosyl, docosyl and the like. In other embodiments, the isoprenoid compound comprises a mixture of formulae (III), (IV), and (V).
100591 In another set of embodiments, the isoprenoid compound comprises at least two different compounds having formula (III), (IV) or (V) (III), OR (IV), or OR
(V) or a stereoisomer thereof, wherein R is CI-C5 alkyl and the two compounds are each present in an amount at least about 5%, based on the total weight or volume of the fuel composition.
100601 In another set of embodiments, the isoprenoid compound is one or more of:
H3 H3C ,H H3C ,H CH3 (111-a) H3 H3C ,H HyC OCORCH(V-a) H3 HSCH HSC H (IV-a) H3C + H3C , H3C OCOR, CH3 H3C H HCH (III-b) 3 H5C H ROCO ,CH3 (V-b) H~ H3C ,H H,CH~ (IV"b) H3C H3 ' H3C CH3 . H3C OCOR , H3 (111-c) (V-C) Hs (IV-C) H,,CH3 H,CH3 H3 H CHa ROCO CH3 CH3 H,CH3 H3C CH3 + H3C CH3 H3C OCOR, I I I-d H3 ,CH3H3C ,H H3 H,CH3 H3C ,OCOR (V d) H3 CH3 H3C ,H (IV-d) H C CH3 + H CHa H3C OCOR, 3 3C or wherein R is as defined above. Formulae (111-a), (111-b), (111-c), and (III-d) are the four possible stereoisomers of formula (111). Formulae (IV-a), (IV-b), (IV-c), and (IV-d) are the four possible stereoisomers of formula (IV). Formulae (V-a), (V-b), (V-c), and (V-d) are the four possible stereoisomers of formula (V).
100611 Each of the isoprenoid compounds in the fuel compositions can function as a fuel component which can release energy when it chemically reacts with an oxidant such as oxygen; or a fuel additive which can alter the performance or properties of the fuel component. In some embodiments, the isoprenoid compound is present in an amount of at least about 2%, at least about 3%, at least about 5%, at least about 10%, at least about 15%, at least about 30%, at least about 40%, at least about 50%, at least about 60%, at least about 70%, at least about 80%, or at least about 90%, based on the total weight or volume of the fuel composition. In other embodiments, the isoprenoid compound is present in an amount of at most about 5%, at most about 10%, at most about 15%, at most about 20%, at most about 25%, at most about 30%, at most about 35%, at most about 40%, at most about 45%, at most about 50%, at most about 60%, at most about 70%, at most about 80%, or at most about 90%, based on the total weight or volume of the fuel composition. In further embodiments, the isoprenoid compound is present in an amount from about 2% to about 99%, from about 2.5% to about 95%, from about 5% to about 90%, from about 7.5% to about 85%, from about 10% to about 80%, from about 15% to about 80%, from about 20% to about 75%, or from about 25% to about 75%, based on the total weight or volume of the fuel composition.
100621 In some embodiments, the C15 isoprenoid compound is derived from a bioengineered C15 isoprenoid starting material. In certain embodiments, the bioengineered C15 isoprenoid starting material is made by host cells by converting a carbon source into the C15 isoprenoid starting material.
100631 In other embodiments, the carbon source is a sugar such as a monosaccharide (simple sugar), a disaccharide, or one or more combinations thereof. In certain embodiments, the sugar is a simple sugar capable of supporting the growth of one or more of the cells provided herein.
The simple sugar can be any simple sugar known to those of skill in the art. Some non-limiting examples of suitable simple sugars or monosaccharides include glucose, galactose, mannose, fructose, ribose, and combinations thereof. Some non-limiting examples of suitable disaccharides include sucrose, lactose, maltose, trehalose, cellobiose, and combinations thereof.
100641 In other embodiments, the carbon source is a polysaccharide. Some non-limiting examples of suitable polysaccharides include starch, glycogen, cellulose, chitin, and combinations thereof.
100651 In still other embodiments, the carbon source is a non-fermentable carbon source. Some non-limiting examples of suitable non-fermentable carbon source include acetate and glycerol.
100661 In other embodiments, the fuel compositions may further comprise a conventional fuel component derived from petroleum, coal, wood, or any other hydrocarbon source.
lllustrative examples of conventional fuel components include diesel fuels, jet fuels, kerosene, gasoline, and Fischer-Tropsch derived fuels. In some embodiments, the conventional fuel component is derived from petroleum or coal. In certain embodiments, the fuel component is or comprises a diesel fuel, jet fuel, kerosene, gasoline, or a combination thereof. In other embodiments, the fuel component is or comprises a distillate diesel fuel. In further embodiments, the amount of the fuel component is at least 10%, at least 20%, at least 30%, at least 40%, at least 50%, at least 60%, at least 70%, at least 80%, or at least 90%, based on the total weight or volume of the fuel composition. In still further embodiments, the amount of the fuel component is at most 10%, at most 20%, at most 30%, at most 40%, at most 50%, at most 60%, at most 70%, at most 80%, or at most 90%, based on the total weight or volume of the fuel composition.
100671 In some embodiments, the fuel compositions may further comprise a conventional fuel additive.
The nature and amount of the one or more additives depend on the desired use of the final fuel composition.
100681 In certain embodiments, the fuel composition is intended for use in diesel engines. The American Society for Testing and Materials (ASTM) categorizes diesel fuels into three general groups. The need to categorize these fuels results from the varied uses of diesel engines, which are designed to operate efficiently on one of the standard diesel fuels.
100691 No. 1-D is a light distillate, similar to kerosine, for engines where frequent load changes and speed changes (e.g., truck, tractor engines) are essential. This fuel has a flash point greater than 38 C and a minimum cetane number of 40. This fuel is particularly suitable for cold-weather operation.
100701 No. 2-D is a medium distillate fuel with a lower volatility and higher density than No. 1-D. This fuel finds use in heavier-duty engines, for example, railroad engines, which operate at uniform speeds but with heavier loads than encountered during the use of No. 1-D. The flash point is greater than 52 C and the minimum cetane number is 40.
100711 No. 4-D is a heavy distillate fuel with the highest density and lowest volatility of the three diesel fuels. It finds use in low- and medium-speed engines such as marine engines and electric power generation engines, which operate under sustained loads. The flash point is greater than 55 C and the minimum cetane rating is 30.
100721 The premium grade diesel fuels are those that meet or exceed either the National Conference on Weights and Measures (NCWM) or the Engine Manufacturers Association (EMA) premium diesel definition.
100731 Generally, a diesel fuel is a complex mixture of thousands of individual compounds. Most of these compounds are C10-C22 hydrocarbons and are generally parrafins, naphthenes (cycloparaffins) and aromatics. Normal paraffins refer to alkanes (which are composed of hydrogen and carbon) with a straight carbon chain.
100741 Diesel fuel generally has a distillation range from 390 to 715 F (from 200 to 380 C) at I
atmospheric pressure and a specific gravity range from 0.760 to 0.935. In addition to these properties, diesel fuel should have <1 wt.% of sulfur, <0. I wt.% of ash, <0.5 vol.% of water and sediment, and a flash point greater than 55 C.
100751 Diesel fuel quality can be characterized by the cetane number, which usually falls into the range from 30 to 60. A high cetane number indicates the potential for easy starting and smooth operation of the engine. The cetane number is the analog of the automobile engine octane number, with cetane (n-hexadecane, C16H34) having the arbitrarily assigned number of 100. At the other end of the scale, heptamethylnonane, an isomer of cetane, has the assigned cetane number of 0. The cetane number of a diesel fuel is determined by comparison with blends of cetane and heptamethylnonane. It corresponds to the number of parts by volume of cetane in a cetane-heptamethylnonane blend which has the same ignition quality as the fuel.
100761 Generally, regular diesel fuels have an aromatic content above 20 wt.%
and a sulfur content of several hundred parts per million or more. They may further include additional oxygen and/or nitrogen impurities. To obtain a desired diesel fuel, a regular diesel fuel typically undergoes a conversion step in which the aromatic hydrocarbons present in the regular diesel fuel are converted to non-aromatic hydrocarbons, such as cycloparaffins. This is typically achieved by hydrogenating the regular diesel fuel in the presence of a hydrogenation catalyst. Other conversion processes may also be used.
100771 Ordinarily, "straight run" diesel fuel produced by simple distillation of crude oil is fairly low in aromatic hydrocarbons. Catalytic cracking of residual oil to increase gasoline and diesel production, however, results in increased aromatic content. A typical straight run diesel might contain from 20 to 25% aromatics by volume, whereas a diesel blended from catalytically cracked stocks could have from 40 to 50% aromatics.
The aromatic hydrocarbon content of the fuel composition disclosed herein may be less than about 50 vol. %, about 45 vol.%, about 40 vol.%, about 35 vol.%, about 30 vol.%, about 25 vol.%, or about 20 vol.%, based on the total volume of the fuel composition. In some embodiments, the aromatic hydrocarbon content of the fuel composition is less than 15 vol.%, less than 10 vol.%, less than 5 vol.%, less than 2.5 vol.% or less than I
vol.%, based on the total volume of the fuel composition. In other embodiments, the fuel composition is substantially free of aromatic hydrocarbon content.
100781 Aromatic hydrocarbons have poor self-ignition qualities, so that diesel fuels containing a high fraction of aromatics tend to have low cetane numbers. Typical cetane values of straight run diesel are in the range of from 50 to 55; those of highly aromatic diesel fuels are typically in the range of from 40 to 45, and may be even lower. This may cause more difficulty in cold starting and increased combustion noise due to the increased ignition delay.
100791 To reduce the sulfur content of the fuel composition disclosed herein, a desulfurization process can be used to reduce the diesel fuel component in the fuel composition and/or a higher amount of the isoprenoid compounds can be used. Any desulfurization method can be used in embodiments of the invention.
Additional steps which remove oxygen and/or nitrogen can also be employed to obtain the desired diesel fuel.
U.S. Patents Nos. 5,611,912, 5,068,025, 4,746,420, and 4,675,102 disclose hydrogenation and/or desulfurization processes which may be used in embodiments of the invention.
The disclosures of all of the preceding patents are incorporated by reference herein in their entireties.
The sulfur content of the fuel composition disclosed herein can have or can be made to have less than about 500 ppm, about 100 ppm, about 50 ppm, about 30 ppm, about 20 ppm, or about 15 ppm, based on the total weight of the fuel composition. In other embodiments, the sulfur content of the fuel composition is less than 10 ppm. In further embodiments, the fuel composition is substantially free of sulfur content.
100801 In certain embodiments, the fuel composition is intended for use in jet engines. The most common jet fuel is a kerosene/paraffin oil-based fuel classified as Jet A-1, which is produced to an internationally standardized set of specifications. In the United States only, a version of Jet A-1 known as Jet A is also used. Another jet fuel that is commonly used in civilian aviation is called Jet B. Jet B is a lighter fuel in the naptha-kerosene region that is used for its enhanced cold-weather performance. The distillation range for Jet B is generally 140 to 460 F (from 50 to 250 C). Jet A, Jet A-1, and Jet B are specified in ASTM
Specification D. 1655-68. Alternatively, jet fuels are classified by militaries around the world with a system of JP numbers. Some are almost identical to their civilian counterparts and differ only by the amounts of a few additives. For example, Jet A-1 is similar to JP-8 and Jet B is similar to JP-4. Altematively, jet fuels can also be classified as kerosene or naphtha-type. Some non-limiting examples of kerosene-type jet fuels include Jet A, Jet A l, JP-5, and JP-8. Some non-limiting examples of naphtha-type jets fuels include Jet B and JP-4.
In other embodiments, the fuel composition does not comprise Jet B according to ASTM Specification D
1655-68 when the fuel composition comprises formula (III) or formula (I) or (11) wherein Z is H.
100811 Jet A is the standard jet fuel type in the U.S. used since the 1950s.
Jet A is similar to Jet-A1, except for its higher freezing point of -40 C. Like Jet A-1, Jet A has a fairly high flash point of minimum 38 C, with an autoignition temperature of 210 C.
100821 In certain embodiments, the fuel composition comprises at least a conventional fuel additive.
Some non-limiting examples of conventional fuel additives include antioxidants, thermal stability improvers, cetane improvers, stabilizers, cold flow improvers, combustion improvers, anti-foams, anti-haze additives, corrosion inhibitors, lubricity improvers, icing inhibitors, injector cleanliness additives, smoke suppressants, drag reducing additives, metal deactivators, dispersants, detergents, demulsifiers, dyes, markers, static dissipaters, biocides, and combinations thereof. The total amount of the fuel additives in the fuel composition may range from 0.001 to 10 wt%, based on the total weight of the fuel composition, and in one embodiment from 0.01 to 5 wt%.
100831 Some conventional fuel additives have been described in Chunsham Song et al., "Chemistry of Diesel Fuel," Taylor & Francis, London, Chapter 1, pp. 32-36 (2000), which is incorporated herein by reference. Further, the following U. S. patents disclose various additives that can be employed in embodiments of the invention as additives: 6,054,420; 6,051,039; 5,997,593; 5,997,592;
5,993,498; 5,968,211; 5,958,089;
5,931,977; 5,891,203; 5,882,364; 5,880,075; 5,880,072; 5,855,629; 5,853,436;
5,743,922; 5,630,852;
5,529,706; 5,505,867; 5,492,544; 5,490,864; 5,484,462; 5,321,172; and 5,284,492. The disclosures of all of the preceding U.S. patents are incorporated by reference herein in their entirety.
100841 In certain other embodiments, the fuel composition includes a fuel additive that is a lubricity improver or enhancer. In some embodiments, one or more lubricity improvers are mixed with the diesel fuel.
Typically, the concentration of the lubricity improver in the fuel falls in the range of from about I ppm to about 50,000 ppm, from about 10 ppm to about 20,000 ppm, from about 25 ppm to 10,000 ppm, or from about 50 ppm and 1000 ppm, based on the total weight of the fuel composition. Some non-limiting examples of suitable lubricity improvers include esters of fatty acids such as glycerol monooleate and di-isodecyl adipate;
amide-based additives such as those available from the Lubrizol Chemical Company (e.g., LZ 539 C);
dimerised linoleic acid; aminoalkylmorpholines; dithiophosphoric diester-dialcohols; and alkyl aromatic compounds having at least one carboxyl group. Some suitable lubricity improvers or enhancers are described in patent literature such as WO 95/33805; WO 94/17160; WO 98/01516; and U.S.
Pat. Nos. 5,484,462 and 5,490,864; and in the paper by Danping Wei and H. A. Spikes, "The Lubricity of Diesel Fuels", Wear, III
(1986) 217 235, all of which are incorporated herein by reference. Some non-limiting examples of commercially available lubricity improvers include OLI 9000 (from Octel Corporation, Manchester, UK), PARADYNETM 655 and VEKTRONTM 6010 (from Infineum, Linden, NJ), and HITECTM
E580 (from Ethyl Corporation, Richmond, VA).
10085] In certain other embodiments, the fuel composition includes a fuel additive that is a detergent.
Generally, the amount of the detergent additive is less than 10,000 ppm, less than 1000 ppm, less than 100 ppm, or less than 10 ppm, based on the total weight of the fuel composition.
Some non-limiting examples of suitable detergents include polyolefin substituted succinimides or succinamides of polyamines, for instance polyisobutylene succinimides or polyisobutylene amine succinamides, aliphatic amines, Mannich bases or amines, and polyolefin (e.g. polyisobutylene) maleic anhydrides. Some suitable succinimide detergents are described in GB960493, EP0147240, EP0482253, EP0613938, EP0557561, and WO
98/42808, all of which are incorporated herein by reference. In some embodiments, the detergent is a polyolefin substituted succinimide such as polyisobutylene succinimide. Some non-limiting examples of commercially available detergent additives include F7661 and F7685 (from Infineum, Linden, NJ) and OMA 4130D (from Octel Corporation, Manchester, UK).
100861 In certain other embodiments, the fuel composition includes a fuel additive that is a cetane improver. Some non-limiting examples of cetane improvers include peroxides, nitrates, nitrites, azo compounds and the like. Alkyl nitrates such as amyl nitrate, hexyl nitrate and mixed octyl nitrates, 2-methyl-2-nitropropyl nitrate, and 2-ethylhexyl nitrate can be used. In some embodiments, the cetane improver is 2-ethylhexyl nitrate which is commercially available from the Associated Octel Company Limited under the brand name C1-0801. The cetane improver may be present in the fuel composition at a concentration of about 0.001 to 5 wt%, based on the total weight of the fuel composition, and in one embodiment from 0.01 to 2.5 wt%.
100871 In certain other embodiments, the fuel composition includes a fuel additive that is a stabilizer.
Some non-limiting examples of stabilizers include tertiary alkyl primary amines. Many stabilizers also act as corrosion inhibitors. The stabilizer may be present in the fuel composition at a concentration of about 0.001 to 2 wt%, based on the total weight of the fuel composition, and in one embodiment from 0.01 to 1% by weight.
100881 In certain other embodiments, the fuel composition includes a fuel additive that is a combustion improver. Some non-limiting examples of combustion improvers include ferrocene(dicyclopentadienyl iron), iron-based combustion improvers (e.g., TURBOTECTTM ER-18 from Turbotect (USA) Inc., Tomball, Texas), barium-based combustion improvers, cerium-based combustion improvers, and iron and magnesium-based combustion improvers (e.g., TURBOTECTTM 703 from Turbotect (USA) Inc., Tomball, Texas). The combustion improver may be present in the fuel composition at a concentration of about 0.001 to I wt%, based on the total weight of the fuel composition, and in one embodiment from 0.01 to 1% by weight.
100891 In another aspect, a fuel composition is provided comprising:
(a) an isoprenoid compound having the formula (I) or Z
(II);
(b) a conventional fuel component; and, (c) a fuel additive wherein Z is H, O-R, or O-C(=O)R; and R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl; the amount of the isoprenoid compound is at least about I vol.% and the amount of the conventional fuel component is at least about 5 vol.%, both amounts based on the total volume of the fuel compoistion;
and wherein the fuel composition has a flash point equal to or greater than 38 C and has an initial boiling point between about 100 C and about 200 C.
100901 In some embodiments, the amount of the isoprenoid compound in the fuel compositions disclosed herein is at least 2 vol.%, 3 vol.%, or 4 vol.%, based on the total volume of the fuel composition. In other embodiments, the amount of the isoprenoid compound is from about I vol.%
to about 90 vol.%, from about 2 vol.% to about 90 vol.%, from about 3 vol.% to about 90 vol.%, or from about 4 vol.% to about 90 vol.%, based on the total volume of the fuel composition.
100911 In another aspect, a fuel composition is provided comprising:
100711 No. 4-D is a heavy distillate fuel with the highest density and lowest volatility of the three diesel fuels. It finds use in low- and medium-speed engines such as marine engines and electric power generation engines, which operate under sustained loads. The flash point is greater than 55 C and the minimum cetane rating is 30.
100721 The premium grade diesel fuels are those that meet or exceed either the National Conference on Weights and Measures (NCWM) or the Engine Manufacturers Association (EMA) premium diesel definition.
100731 Generally, a diesel fuel is a complex mixture of thousands of individual compounds. Most of these compounds are C10-C22 hydrocarbons and are generally parrafins, naphthenes (cycloparaffins) and aromatics. Normal paraffins refer to alkanes (which are composed of hydrogen and carbon) with a straight carbon chain.
100741 Diesel fuel generally has a distillation range from 390 to 715 F (from 200 to 380 C) at I
atmospheric pressure and a specific gravity range from 0.760 to 0.935. In addition to these properties, diesel fuel should have <1 wt.% of sulfur, <0. I wt.% of ash, <0.5 vol.% of water and sediment, and a flash point greater than 55 C.
100751 Diesel fuel quality can be characterized by the cetane number, which usually falls into the range from 30 to 60. A high cetane number indicates the potential for easy starting and smooth operation of the engine. The cetane number is the analog of the automobile engine octane number, with cetane (n-hexadecane, C16H34) having the arbitrarily assigned number of 100. At the other end of the scale, heptamethylnonane, an isomer of cetane, has the assigned cetane number of 0. The cetane number of a diesel fuel is determined by comparison with blends of cetane and heptamethylnonane. It corresponds to the number of parts by volume of cetane in a cetane-heptamethylnonane blend which has the same ignition quality as the fuel.
100761 Generally, regular diesel fuels have an aromatic content above 20 wt.%
and a sulfur content of several hundred parts per million or more. They may further include additional oxygen and/or nitrogen impurities. To obtain a desired diesel fuel, a regular diesel fuel typically undergoes a conversion step in which the aromatic hydrocarbons present in the regular diesel fuel are converted to non-aromatic hydrocarbons, such as cycloparaffins. This is typically achieved by hydrogenating the regular diesel fuel in the presence of a hydrogenation catalyst. Other conversion processes may also be used.
100771 Ordinarily, "straight run" diesel fuel produced by simple distillation of crude oil is fairly low in aromatic hydrocarbons. Catalytic cracking of residual oil to increase gasoline and diesel production, however, results in increased aromatic content. A typical straight run diesel might contain from 20 to 25% aromatics by volume, whereas a diesel blended from catalytically cracked stocks could have from 40 to 50% aromatics.
The aromatic hydrocarbon content of the fuel composition disclosed herein may be less than about 50 vol. %, about 45 vol.%, about 40 vol.%, about 35 vol.%, about 30 vol.%, about 25 vol.%, or about 20 vol.%, based on the total volume of the fuel composition. In some embodiments, the aromatic hydrocarbon content of the fuel composition is less than 15 vol.%, less than 10 vol.%, less than 5 vol.%, less than 2.5 vol.% or less than I
vol.%, based on the total volume of the fuel composition. In other embodiments, the fuel composition is substantially free of aromatic hydrocarbon content.
100781 Aromatic hydrocarbons have poor self-ignition qualities, so that diesel fuels containing a high fraction of aromatics tend to have low cetane numbers. Typical cetane values of straight run diesel are in the range of from 50 to 55; those of highly aromatic diesel fuels are typically in the range of from 40 to 45, and may be even lower. This may cause more difficulty in cold starting and increased combustion noise due to the increased ignition delay.
100791 To reduce the sulfur content of the fuel composition disclosed herein, a desulfurization process can be used to reduce the diesel fuel component in the fuel composition and/or a higher amount of the isoprenoid compounds can be used. Any desulfurization method can be used in embodiments of the invention.
Additional steps which remove oxygen and/or nitrogen can also be employed to obtain the desired diesel fuel.
U.S. Patents Nos. 5,611,912, 5,068,025, 4,746,420, and 4,675,102 disclose hydrogenation and/or desulfurization processes which may be used in embodiments of the invention.
The disclosures of all of the preceding patents are incorporated by reference herein in their entireties.
The sulfur content of the fuel composition disclosed herein can have or can be made to have less than about 500 ppm, about 100 ppm, about 50 ppm, about 30 ppm, about 20 ppm, or about 15 ppm, based on the total weight of the fuel composition. In other embodiments, the sulfur content of the fuel composition is less than 10 ppm. In further embodiments, the fuel composition is substantially free of sulfur content.
100801 In certain embodiments, the fuel composition is intended for use in jet engines. The most common jet fuel is a kerosene/paraffin oil-based fuel classified as Jet A-1, which is produced to an internationally standardized set of specifications. In the United States only, a version of Jet A-1 known as Jet A is also used. Another jet fuel that is commonly used in civilian aviation is called Jet B. Jet B is a lighter fuel in the naptha-kerosene region that is used for its enhanced cold-weather performance. The distillation range for Jet B is generally 140 to 460 F (from 50 to 250 C). Jet A, Jet A-1, and Jet B are specified in ASTM
Specification D. 1655-68. Alternatively, jet fuels are classified by militaries around the world with a system of JP numbers. Some are almost identical to their civilian counterparts and differ only by the amounts of a few additives. For example, Jet A-1 is similar to JP-8 and Jet B is similar to JP-4. Altematively, jet fuels can also be classified as kerosene or naphtha-type. Some non-limiting examples of kerosene-type jet fuels include Jet A, Jet A l, JP-5, and JP-8. Some non-limiting examples of naphtha-type jets fuels include Jet B and JP-4.
In other embodiments, the fuel composition does not comprise Jet B according to ASTM Specification D
1655-68 when the fuel composition comprises formula (III) or formula (I) or (11) wherein Z is H.
100811 Jet A is the standard jet fuel type in the U.S. used since the 1950s.
Jet A is similar to Jet-A1, except for its higher freezing point of -40 C. Like Jet A-1, Jet A has a fairly high flash point of minimum 38 C, with an autoignition temperature of 210 C.
100821 In certain embodiments, the fuel composition comprises at least a conventional fuel additive.
Some non-limiting examples of conventional fuel additives include antioxidants, thermal stability improvers, cetane improvers, stabilizers, cold flow improvers, combustion improvers, anti-foams, anti-haze additives, corrosion inhibitors, lubricity improvers, icing inhibitors, injector cleanliness additives, smoke suppressants, drag reducing additives, metal deactivators, dispersants, detergents, demulsifiers, dyes, markers, static dissipaters, biocides, and combinations thereof. The total amount of the fuel additives in the fuel composition may range from 0.001 to 10 wt%, based on the total weight of the fuel composition, and in one embodiment from 0.01 to 5 wt%.
100831 Some conventional fuel additives have been described in Chunsham Song et al., "Chemistry of Diesel Fuel," Taylor & Francis, London, Chapter 1, pp. 32-36 (2000), which is incorporated herein by reference. Further, the following U. S. patents disclose various additives that can be employed in embodiments of the invention as additives: 6,054,420; 6,051,039; 5,997,593; 5,997,592;
5,993,498; 5,968,211; 5,958,089;
5,931,977; 5,891,203; 5,882,364; 5,880,075; 5,880,072; 5,855,629; 5,853,436;
5,743,922; 5,630,852;
5,529,706; 5,505,867; 5,492,544; 5,490,864; 5,484,462; 5,321,172; and 5,284,492. The disclosures of all of the preceding U.S. patents are incorporated by reference herein in their entirety.
100841 In certain other embodiments, the fuel composition includes a fuel additive that is a lubricity improver or enhancer. In some embodiments, one or more lubricity improvers are mixed with the diesel fuel.
Typically, the concentration of the lubricity improver in the fuel falls in the range of from about I ppm to about 50,000 ppm, from about 10 ppm to about 20,000 ppm, from about 25 ppm to 10,000 ppm, or from about 50 ppm and 1000 ppm, based on the total weight of the fuel composition. Some non-limiting examples of suitable lubricity improvers include esters of fatty acids such as glycerol monooleate and di-isodecyl adipate;
amide-based additives such as those available from the Lubrizol Chemical Company (e.g., LZ 539 C);
dimerised linoleic acid; aminoalkylmorpholines; dithiophosphoric diester-dialcohols; and alkyl aromatic compounds having at least one carboxyl group. Some suitable lubricity improvers or enhancers are described in patent literature such as WO 95/33805; WO 94/17160; WO 98/01516; and U.S.
Pat. Nos. 5,484,462 and 5,490,864; and in the paper by Danping Wei and H. A. Spikes, "The Lubricity of Diesel Fuels", Wear, III
(1986) 217 235, all of which are incorporated herein by reference. Some non-limiting examples of commercially available lubricity improvers include OLI 9000 (from Octel Corporation, Manchester, UK), PARADYNETM 655 and VEKTRONTM 6010 (from Infineum, Linden, NJ), and HITECTM
E580 (from Ethyl Corporation, Richmond, VA).
10085] In certain other embodiments, the fuel composition includes a fuel additive that is a detergent.
Generally, the amount of the detergent additive is less than 10,000 ppm, less than 1000 ppm, less than 100 ppm, or less than 10 ppm, based on the total weight of the fuel composition.
Some non-limiting examples of suitable detergents include polyolefin substituted succinimides or succinamides of polyamines, for instance polyisobutylene succinimides or polyisobutylene amine succinamides, aliphatic amines, Mannich bases or amines, and polyolefin (e.g. polyisobutylene) maleic anhydrides. Some suitable succinimide detergents are described in GB960493, EP0147240, EP0482253, EP0613938, EP0557561, and WO
98/42808, all of which are incorporated herein by reference. In some embodiments, the detergent is a polyolefin substituted succinimide such as polyisobutylene succinimide. Some non-limiting examples of commercially available detergent additives include F7661 and F7685 (from Infineum, Linden, NJ) and OMA 4130D (from Octel Corporation, Manchester, UK).
100861 In certain other embodiments, the fuel composition includes a fuel additive that is a cetane improver. Some non-limiting examples of cetane improvers include peroxides, nitrates, nitrites, azo compounds and the like. Alkyl nitrates such as amyl nitrate, hexyl nitrate and mixed octyl nitrates, 2-methyl-2-nitropropyl nitrate, and 2-ethylhexyl nitrate can be used. In some embodiments, the cetane improver is 2-ethylhexyl nitrate which is commercially available from the Associated Octel Company Limited under the brand name C1-0801. The cetane improver may be present in the fuel composition at a concentration of about 0.001 to 5 wt%, based on the total weight of the fuel composition, and in one embodiment from 0.01 to 2.5 wt%.
100871 In certain other embodiments, the fuel composition includes a fuel additive that is a stabilizer.
Some non-limiting examples of stabilizers include tertiary alkyl primary amines. Many stabilizers also act as corrosion inhibitors. The stabilizer may be present in the fuel composition at a concentration of about 0.001 to 2 wt%, based on the total weight of the fuel composition, and in one embodiment from 0.01 to 1% by weight.
100881 In certain other embodiments, the fuel composition includes a fuel additive that is a combustion improver. Some non-limiting examples of combustion improvers include ferrocene(dicyclopentadienyl iron), iron-based combustion improvers (e.g., TURBOTECTTM ER-18 from Turbotect (USA) Inc., Tomball, Texas), barium-based combustion improvers, cerium-based combustion improvers, and iron and magnesium-based combustion improvers (e.g., TURBOTECTTM 703 from Turbotect (USA) Inc., Tomball, Texas). The combustion improver may be present in the fuel composition at a concentration of about 0.001 to I wt%, based on the total weight of the fuel composition, and in one embodiment from 0.01 to 1% by weight.
100891 In another aspect, a fuel composition is provided comprising:
(a) an isoprenoid compound having the formula (I) or Z
(II);
(b) a conventional fuel component; and, (c) a fuel additive wherein Z is H, O-R, or O-C(=O)R; and R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl; the amount of the isoprenoid compound is at least about I vol.% and the amount of the conventional fuel component is at least about 5 vol.%, both amounts based on the total volume of the fuel compoistion;
and wherein the fuel composition has a flash point equal to or greater than 38 C and has an initial boiling point between about 100 C and about 200 C.
100901 In some embodiments, the amount of the isoprenoid compound in the fuel compositions disclosed herein is at least 2 vol.%, 3 vol.%, or 4 vol.%, based on the total volume of the fuel composition. In other embodiments, the amount of the isoprenoid compound is from about I vol.%
to about 90 vol.%, from about 2 vol.% to about 90 vol.%, from about 3 vol.% to about 90 vol.%, or from about 4 vol.% to about 90 vol.%, based on the total volume of the fuel composition.
100911 In another aspect, a fuel composition is provided comprising:
(a) an isoprenoid compound having the formula (I) or Z
(II);
(b) a conventional fuel component; and, (c) a fuel additive wherein Z is H, O-R, or O-C(=O)R; and R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl; the amount of the isoprenoid compound is at least about 5 vol.% and the amount of the conventional fuel component is at least about 5 vol.%, both amounts based on the total volume of the fuel compoistion;
and wherein the fuel composition has a flash point equal to or greater than 38 C and an initial boiling point between about 100 C
and about 200 C.
100921 In some einbodiments, the amount of the isoprenoid compound in the fuel compositions disclosed herein is from about 5 vol.% to about 90 vol.%, based on the total volume of the fuel composition.
In other embodiments, the amount of the isoprenoid compound is less than about 75 vol. %, is less than about 65 vol.%, is less than about 50 vol.%, or is less than about 45 vol.%, based on the total volume of the fuel composition. In other embodiments, the amount of the isoprenoid compound is from about 5 vol.% to about vol.%. In other embodiments, the amount of the isoprenoid compound is from about 15 vol.% to about 25 vol.%. In still other embodiments, the amount of the isoprenoid compound is from about 45 vol.% to about 55 vol.%.
100931 In other embodiments, the amount of conventional fuel component in the fuel compositions disclosed herein is at least about 20% and the amount of isoprenoid compound is from about 5% to about 75%, based on the total volume of the fuel composition. In certain embodiments, the amount of conventional fuel component is at least 30% and the amount of the isoprenoid compound is from about 5% to about 65%, based on the total volume of the fuel composition. In certain other embodiments, the amount of conventional fuel is at least 40% and the amount of isoprenoid is from about 5% to about 50%, based on the total volume of the fuel composition. In certain other embodiments, the amount of conventional fuel is at least 50% and the amount of isoprenoid is from about 5% to about 45%, based on the total volume of the fuel composition.
100941 In some embodiments, the conventional fuel component is a coal-based fuel. In other embodiments, the conventional fuel component is petrodiesel. In still other embodiments, the conventional fuel component is kerosene.
100951 In some embodiments, a fuel composition disclosed herein has an initial boiling point greater than about 100 C, greater than about 110 C, greater than about 120 C, greater than about 130 C, or greater than about 140 C. In other embodiments, the initial boiling point is from about 100 C to about 150 C.
100961 In some embodiments, a fuel composition disclosed herein has a final boiling point greater than about 200 C. In other embodiments, the final boiling point is greater than about 225 C, greater than about 250 C, greater than about 275 C, greater than about 300 C, or greater than about 325 C. In further embodiments, the final boiling point is greater than about 350 C. In certain embodiments, the final boiling point is greater than about 375 C.
100971 In other embodiments, a fuel composition disclosed herein has an initial boiling point of from about 100 C to about 200 C and a final boiling point greater than about 300 C.
In another embodiment, the fuel composition has an initial boiling point from about 110 C to about 140 C
and a final boiling point greater than about 350 C. In another embodiment, the fuel composition has an initial boiling point from about 110 C
to about 140 C and a final boiling point greater than about 375 C.
100981 In some embodiments, a fuel composition disclosed herein has a T90 distillation temperature from about 270 C to about 350 C. In other embodiments, the T90 distillation temperature is from about 282 C
to about 338 C.
100991 In other embodiments, a fuel composition disclosed herein has a T50 distillation temperature from about 175 C to about 375 C, from about 200 C to about 350 C, from about 225 C to about 325 C, or from about 250 C to about 300 C.
1001001 In other embodiments, a fuel composition disclosed herein has a T10 distillation temperature from about 150 C to about 350 C, from about 175 C to about 325 C, from about 200 C to about 300 C, or from about 225 C to about 275 C.
1001011 In some embodiments, a fuel composition disclosed herein has a cetane number of at least about 40, at least about 45, at least about 50, at least about 55, at least about 60, or at least about 65. In further embodiments, the fuel composition has a cetane number of at least about 70. In certain embodiments, the fuel composition has a cetane number from 40 to 90, from 45 to 80, or from 50 to 70.
1001021 In some embodiments, a fuel composition disclosed herein has a cloud point that is equal to or less than 0 C. In another set of embodiments, the fuel composition has a cloud point that is equal to or less than -5 C. In another set of embodiments, the fuel composition has a cloud point that is equal to or less than -C. In another set of embodiments, the fuel composition has a cloud point that is equal to or less than -C. In another set of embodiments, the fuel composition has a cloud point that is equal to or less than -C. In another set of embodiments, the fuel composition has a cloud point that is equal to or less than -C.
1001031 In some embodiments, a fuel composition disclosed herein has a low sulfur content. In other embodiments, the sulfur content of the fuel composition is less than 500 ppm, based on the total weight of the fuel composition. In further embodiments, the sulfur content is less than 250 ppm, less than 150 ppm, less than 100 ppm, less than 50 ppm, less than 25 ppm, less than 20 ppm, less than 10 ppm, or less than 5 ppm, based on the total weight of the fuel composition. In certain embodiments, the fuel composition has no measurable sulfur content.
1001041 In some embodiments, the fuel compositions disclosed herein meet the specification for No. 2 Diesel.
(II);
(b) a conventional fuel component; and, (c) a fuel additive wherein Z is H, O-R, or O-C(=O)R; and R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl; the amount of the isoprenoid compound is at least about 5 vol.% and the amount of the conventional fuel component is at least about 5 vol.%, both amounts based on the total volume of the fuel compoistion;
and wherein the fuel composition has a flash point equal to or greater than 38 C and an initial boiling point between about 100 C
and about 200 C.
100921 In some einbodiments, the amount of the isoprenoid compound in the fuel compositions disclosed herein is from about 5 vol.% to about 90 vol.%, based on the total volume of the fuel composition.
In other embodiments, the amount of the isoprenoid compound is less than about 75 vol. %, is less than about 65 vol.%, is less than about 50 vol.%, or is less than about 45 vol.%, based on the total volume of the fuel composition. In other embodiments, the amount of the isoprenoid compound is from about 5 vol.% to about vol.%. In other embodiments, the amount of the isoprenoid compound is from about 15 vol.% to about 25 vol.%. In still other embodiments, the amount of the isoprenoid compound is from about 45 vol.% to about 55 vol.%.
100931 In other embodiments, the amount of conventional fuel component in the fuel compositions disclosed herein is at least about 20% and the amount of isoprenoid compound is from about 5% to about 75%, based on the total volume of the fuel composition. In certain embodiments, the amount of conventional fuel component is at least 30% and the amount of the isoprenoid compound is from about 5% to about 65%, based on the total volume of the fuel composition. In certain other embodiments, the amount of conventional fuel is at least 40% and the amount of isoprenoid is from about 5% to about 50%, based on the total volume of the fuel composition. In certain other embodiments, the amount of conventional fuel is at least 50% and the amount of isoprenoid is from about 5% to about 45%, based on the total volume of the fuel composition.
100941 In some embodiments, the conventional fuel component is a coal-based fuel. In other embodiments, the conventional fuel component is petrodiesel. In still other embodiments, the conventional fuel component is kerosene.
100951 In some embodiments, a fuel composition disclosed herein has an initial boiling point greater than about 100 C, greater than about 110 C, greater than about 120 C, greater than about 130 C, or greater than about 140 C. In other embodiments, the initial boiling point is from about 100 C to about 150 C.
100961 In some embodiments, a fuel composition disclosed herein has a final boiling point greater than about 200 C. In other embodiments, the final boiling point is greater than about 225 C, greater than about 250 C, greater than about 275 C, greater than about 300 C, or greater than about 325 C. In further embodiments, the final boiling point is greater than about 350 C. In certain embodiments, the final boiling point is greater than about 375 C.
100971 In other embodiments, a fuel composition disclosed herein has an initial boiling point of from about 100 C to about 200 C and a final boiling point greater than about 300 C.
In another embodiment, the fuel composition has an initial boiling point from about 110 C to about 140 C
and a final boiling point greater than about 350 C. In another embodiment, the fuel composition has an initial boiling point from about 110 C
to about 140 C and a final boiling point greater than about 375 C.
100981 In some embodiments, a fuel composition disclosed herein has a T90 distillation temperature from about 270 C to about 350 C. In other embodiments, the T90 distillation temperature is from about 282 C
to about 338 C.
100991 In other embodiments, a fuel composition disclosed herein has a T50 distillation temperature from about 175 C to about 375 C, from about 200 C to about 350 C, from about 225 C to about 325 C, or from about 250 C to about 300 C.
1001001 In other embodiments, a fuel composition disclosed herein has a T10 distillation temperature from about 150 C to about 350 C, from about 175 C to about 325 C, from about 200 C to about 300 C, or from about 225 C to about 275 C.
1001011 In some embodiments, a fuel composition disclosed herein has a cetane number of at least about 40, at least about 45, at least about 50, at least about 55, at least about 60, or at least about 65. In further embodiments, the fuel composition has a cetane number of at least about 70. In certain embodiments, the fuel composition has a cetane number from 40 to 90, from 45 to 80, or from 50 to 70.
1001021 In some embodiments, a fuel composition disclosed herein has a cloud point that is equal to or less than 0 C. In another set of embodiments, the fuel composition has a cloud point that is equal to or less than -5 C. In another set of embodiments, the fuel composition has a cloud point that is equal to or less than -C. In another set of embodiments, the fuel composition has a cloud point that is equal to or less than -C. In another set of embodiments, the fuel composition has a cloud point that is equal to or less than -C. In another set of embodiments, the fuel composition has a cloud point that is equal to or less than -C.
1001031 In some embodiments, a fuel composition disclosed herein has a low sulfur content. In other embodiments, the sulfur content of the fuel composition is less than 500 ppm, based on the total weight of the fuel composition. In further embodiments, the sulfur content is less than 250 ppm, less than 150 ppm, less than 100 ppm, less than 50 ppm, less than 25 ppm, less than 20 ppm, less than 10 ppm, or less than 5 ppm, based on the total weight of the fuel composition. In certain embodiments, the fuel composition has no measurable sulfur content.
1001041 In some embodiments, the fuel compositions disclosed herein meet the specification for No. 2 Diesel.
1001051 In another aspect, a fuel composition is provided comprising:
(a) C20 hydrocarbons in an amount at least about I vol.%; and (b) an isoprenoid compound of the formula Z (I), or Z
(II) in an amount at least about I vol.% wherein each amount is based on the total volume of the fuel composition and Z is H, O-R, or O-C(=O)R; and R is H or Ci-C6 alkyl. In some embodiments, the isoprenoid compound is in an amount at least about 2 vol.%, 3 vol.%, or 4 vol.%. In some embodiments, the fuel composition further comprises (c) CIo hydrocarbons in an amount at least about I vol.%
based on the total volume of the fuel composition.
1001061 In another aspect, a fuel composition is provided comprising:
(a) C20 hydrocarbons in an amount at least about I vol.%; and (b) an isoprenoid compound of the formula Z (I), or Z
(II) in an amount at least about 5 vol.% wherein each amount is based on the total volume of the fuel composition and Z is H, O-R, or O-C(=O)R; and R is H or Ci-C6 alkyl. In some embodiments, the fuel composition further comprises (c) C,o hydrocarbons in an amount at least about I vol.% based on the total volume of the fuel composition.
1001071 In some embodiments, the amount of the CIo hydrocarbons is at least about 2 vol.%, 3 vol.%, 4 vol.%, or 5 vol.%. In other embodiments, the amount of the C20 hydrocarbons is at least about 2 vol.%, 3 vol.%, 4 vol.%, or 5 vol.%.
1001081 In some embodiments, the fuel composition further comprises Cõ-C19 hydrocarbons wherein each set of Cli, CiZ, Ci3i C14i C15, C16, C17, C18, and Ci9 hydrocarbons is present in an amount at least about I
vol%, based on the total volume of the fuel composition.
1001091 The fuel compositions disclosed herein can be used to power any equipment such as an emergency generator or internal combustion engine, which requires a fuel such as diesel fuels or jet fuels. In certain embodiments, provided are emergency fuels comprising one or more of the above fuel compositions.
In certain embodiments, provided herein are uses of the above fuel compositions as emergency fuels. The term "emergency fuel" refers to a fuel which is generally stored in a container other than the gas tank of a vehicle. The fuel should be stable over an extended period of time, for example, six to twelve months. When the vehicle runs out of fuel, the emergency fuel is added to the gas tank of the vehicle and provides fuel to the vehicle. Because the flash point of the diesel fuel made in accordance with embodiments of the invention generally exceeds 140 F, it can be safely stored in the trunk of a diesel vehicle. The fuel compositions can also-be used as an alternative fuel as described in U. S. Patent No.
6,096,103, which is incorporated by reference herein in its entirety.
1001101 In another aspect, a fuel system is provided comprising a fuel tank containing the fuel composition disclosed herein. Optionally, the fuel system may further comprise an engine cooling system having a recirculating engine coolant, a fuel line connecting the fuel tank with the internal combustion engine, and/or a fuel filter arranged on the fuel line. Some non-limiting examples of internal combustion engines include reciprocating engines (e.g., gasoline engines and diesel engines), Wankel engines, jet engines, some rocket engines, and gas turbine engines.
1001111 In some embodiments, the fuel tank is arranged with said cooling system so as to allow heat transfer from the recirculating engine coolant to the fuel composition contained in the fuel tank. In other embodiments, the fuel system further comprises a second fuel tank containing a second fuel for a diesel engine and a second fuel line connecting the second fuel tank with the internal combustion engine. Optionally, the first and second fuel lines can be provided with electromagnetically operated valves that can be opened or closed independently of each other or simultaneously. In further embodiments, the second fuel is a petrodiesel.
1001121 In another aspect, an engine arrangement is provided comprising an internal combustion engine, a fuel tank containing the fuel composition disclosed herein, a fuel line connecting the fuel tank with the internal combustion engine. Optionally, the engine arrangement may further comprise a fuel filter and/or an engine cooling system comprising a recirculating engine coolant. In some embodiments, the internal combustion engine is a diesel engine. In other embodiments, the internal combustion engine is a jet engine.
1001131 When using a fuel composition disclosed herein, it is desirable to remove particulate matter originating from the fuel composition before injecting it into the engine.
Therefore, it is desirable to select a suitable fuel filter for use in a fuel system disclosed herein. Water in fuels used in an internal combustion engine, even in small amounts, can be very harmful to the engine. Therefore, it is desirable that water present in fuel composition be removed prior to injection into the engine. In some embodiments, water and particulate matter can be removed by the use of a fuel filter utilizing a turbine centrifuge, in which water and particulate matter are separated from the fuel composition to an extent allowing injection of the filtrated fuel composition into the engine, without risk of damage to the engine. Other types of fuel filters that can remove water and/or particulate matter also may be used.
1001141 In another aspect, a vehicle is provided comprising an internal combustion engine, a fuel tank containing the fuel composition disclosed herein, and a fuel line connecting the fuel tank with the internal combustion engine. Optionally, the vehicle may further comprise a fuel filter and/or an engine cooling system comprising a recirculating engine coolant. Some non-limiting examples of vehicles include cars, motorcycles, trains, ships, and aircrafts.
1001151 In another aspect, a method of making an isoprenoid compound of the formula Z (I), or Z
(II) is provided wherein Z is H, O-R, or O-C(=0)R; and R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl. The method comprises a) obtaining a C15 isoprenoid starting material from a biological source and b) converting the C15 isoprenoid starting material into the compound using chemical synthesis.
1001161 In another aspect, an isoprenoid compound is provided Z (I), or Z
(II) wherein Z is H, O-R, or O-C(=0)R; and R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl wherein the compound is made by a) obtaining a C15 isoprenoid starting material from a biological source and b) converting the C15 isoprenoid starting material into the compound using chemical synthesis.
1001171 In another aspect, a biofuel is provided produced from a) obtaining a C15 isoprenoid starting material from a biological source and b) converting the C15 isoprenoid starting material using chemical synthesis to make an isoprenoid compound of the formula Z (I), or Z
(II) wherein Z is H, O-R, or O-C(=O)R; and R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl.
1001181 In one set of embodiments, the C15 isoprenoid starting material is or which is hydrogenated to produce (III) or a stereoisomer thereof.
1001191 In another set of embodiments, the Cis isoprenoid starting material is \ \ ~ OH
which is hydrogenated and esterified to produce O--R (IV) or a stereoisomer thereof, wherein R is alkyl.
1001201 In another set of embodiments, the C15 isoprenoid starting material is \ \ ~
which is hydrogenated and esterified to produce O-~-R
(V) or a stereoisomer thereof, wherein R is alkyl.
1001211 In another aspect, a method of making a fuel composition is provided comprising:
a) contacting a cell capable of making a C15 isoprenoid starting material with a simple sugar under conditions suitable for making the C15 isoprenoid starting material;
b) hydrogenating the C15 isoprenoid starting material to form a hydrogenated C15 isoprenoid compound; and c) mixing the hydrogenated C15 isoprenoid compound with one or more fuel components or fuel additivies to make the fuel composition.
1001221 In another aspect, a method of making a fuel composition is provided comprising:
a) contacting a cell capable of making a C15 isoprenoid starting material with a non-fermentable carbon source under conditions suitable for making the C15 isoprenoid starting material;
b) hydrogenating the C15 isoprenoid starting material to form a hydrogenated C15 isoprenoid compound; and c) mixing the hydrogenated C15 isoprenoid compound with one or more fuel components or fuel additivies to make the fuel composition.
1001231 In another aspect, a facility is provided for manufacture of a fuel, bioengineered fuel component, or bioengineered fuel additive of the invention. In certain embodiments, the facility is capable of biological manufacture of the C15 starting materials. In certain embodiments, the facility is further capable of preparing an isoprenoid fuel additive or fuel component from the starting material.
1001241 The facility can comprise any structure useful for preparing the C15 starting material using a microorganism. In some embodiments, the biological facility comprises one or more of the cells disclosed herein. In some embodiments, the biological facility comprises a cell culture comprising at least a C15 starting material in an amount of at least about 1 wt.%, at least about 5 wt.%, at least about 10 wt.%, at least about 20 wt.%, or at least about 30 wt.%, based on the total weight of the cell culture. In further embodiments, the biological facility comprises a fermentor comprising one or more cells described herein.
1001251 Any fermentor that can provide cells or bacteria a stable and optimal environment in which they can grow or reproduce can be used herein. In some embodiments, the fermentor comprises a culture comprising one or more of the cells disclosed herein. In other embodiments, the fermentor comprises a cell culture capable of biologically manufacturing farnesyl pyrophosphate (FPP). In further embodiments, the fermentor comprises a cell culture capable of biologically manufacturing isopentenyl diphosphate (IPP). In certain embodiments, the fermentor comprises a cell culture comprising at least a C15 starting material in an amount of at least about I wt.%, at least about 5 wt.%, at least about 10 wt.%, at least about 20 wt.%, or at least about 30 wt.%, based on the total weight of the cell culture.
1001261 The facility can further comprise any structure capable of manufacturing the fuel component or fuel additive from the C15 starting material. The structure may comprise a hydrogenator for the hydrogenation of the C15 starting materials. Any hydrogenator that can be used to reduce C=C
double bonds to C-C single bonds under conditions known to skilled artisans may be used herein. The hydrogenator may comprise a hydrogenation catalyst disclosed herein. In some embodiments, the structure further comprises a mixer, a container, and a mixture of the hydrogenation products from the hydrogenation step and a conventional fuel additive in the container.
Host Cell 1001271 A C15 isoprenoid starting material can be made by any method known in the art including biological methods, chemical syntheses (without the use of biologically derived materials), and hybrid methods where both biological and chemical means are used. When the C15 isoprenoid starting material is made biologically, one method comprises the use of a host cell that has been modified to produce the desired product. Like all isoprenoids, a C15 isoprenoid starting material is made biochemically through a common intermediate, isopentenyl diphosphate ("IPP").
1001281 The host cell can be grown according to any technique known to those of skill in the art. In particular, the host cell can be grown in culture medium appropriate for the host cell. In advantageous embodiments, the culture medium comprises readily available, renewable components. The present invention thus provides readily available, renewable sources of energy methods of their use to produce fuel compositions. In certain embodiments, the host cell is grown or cultured by contact with a simple sugar under conditions suitable for their growth and production of a C15 isoprenoid. In certain embodiments, the host cell can be grown or cultured by contact with glucose, galactose, mannose, fructose, ribose, or a combination thereof. The present invention thus provides fuel compositions derived from simple sugars, e.g. glucose, galactose, mannose, fructose, ribose, and combinations thereof, and methods of their production from the simple sugars.
1001291 Any suitable host cell may be used in the practice of the present invention. In one embodiment, the host cell is a genetically modified host microorganism in which nucleic acid molecules have been inserted, deleted or modified (i.e., mutated; e.g., by insertion, deletion, substitution, and/or inversion of nucleotides), to either produce the desired isoprenoid or isoprenoid derivative, or to increase yields of the desired isoprenoid or isoprenoid derivative. In another embodiment, the host cell is capable of being grown in liquid growth medium.
1001301 Illustrative examples of suitable host cells include archae cells, bacterial cells, and eukaryotic cells. Some non-limiting examples of archae cells include those belong to the genera: Aeropyrum, Archaeglobus, Halobacterium, Methanococcus, Methanobacterium, Pyrococcus, Sulfolobus, and Thermoplasma. Some non-limiting examples of archae strains include Aeropyrum pernix, Archaeoglobus fulgidus, Methanococcusjannaschii, Methanobacterium thermoautotrophicum, Pyrococcus abyssi, Pyrococcus horikoshii, Thermoplasma acidophilum, and Thermoplasma volcanium, and the like.
1001311 Some non-limiting examples of bacterial cells include those belonging to the genera:
Agrobacterium, Alicyclobacillus, Anabaena, Anacystis, Arthrobacter, Azobacter, Bacillus, Brevibacterium, Chromatium, Clostridium, Corynebacterium, Enterobacter, Erwinia, Escherichia, Lactobacillzis, Lactococcus, Mesorhizobium, Methylobacterium, Microbacterium, Phormidium, Pseudoinonas, Rhodobacter, Rhodopseudomonas, Rhodospirillum, Rhodococcus, Salmonella, Scenedesmun, Serratia, Shigella, Staphlococcus, Strepromyces, Synnecoccus, and Zymomonas.
1001321 Some non-limiting examples of bacterial strains include Bacillus subtilis, Bacillus amyloliquefacines, Brevibacterium ammoniagenes, Brevibacterium immariophilum, Clostridium beigerinckii, Enterobacter sakazakii, Escherichia coli, Lactococcus lactis, Mesorhizobium loti, Pseudomonas aeruginosa, Pseudomonas mevalonii, Pseudomonas pudica, Rhodobacter capsulatus, Rhodobacter sphaeroides, Rhodospirillum rubrum, Salmonella enterica, Salmonella typhi, Salmonella typhimurium, Shigella dysenteriae, Shigellaflexneri, Shigella sonnei, Staphylococcus aureus, and the like.
1001331 In general, if a bacterial host cell is used, a non-pathogenic strain is preferred. Some non-limiting examples of non-pathogenic strains include Bacillus subtilis, Escherichia coli, Lactibacillus acidophilus, Lactobacillus helveticus, Pseudomonas aeruginosa, Pseudomonas mevalonii, Pseudomonas pudita, Rhodobacter sphaeroides, Rodobacter capsulatus, Rhodospirillum rubrum, and the like.
1001341 Some non-limiting examples of eukaryotic cells include fungal cells.
Some non-limiting examples of fungal cells include those belonging to the genera: Aspergillus, Candida, Chrysosporium, Cryotococcus, Fusarium, Kluyveromyces, Neotyphodium, Neurospora, Penicillium, Pichia, Saccharomyces, and Trichoderma.
1001351 Some non-limiting examples of eukaryotic strains include Aspergillus nidulans, Aspergillus niger, Aspergillus oryzae, Candida albicans, Chrysosporium lucknowense, Fusarium graminearum, Fusarium venenatum, Kluyveromyces lactis, Neurospora crassa, Pichia angusta, Pichiafinlandica, Pichia kodamae, Pichia membranaefaciens, Pichia methanolica, Pichia opuntiae, Pichia pastoris, Pichia pUperi, Pichia quercuum, Pichia salictaria, Pichia thermotolerans, Pichia trehalophila, Pichia stipitis, Streptomyces ambofaciens, Streptomyces aureofaciens, Streptomyces aureus, Saccaromyces bayanus, Saccaromyces boulardi, Saccharomyces cerevisiae, Streptomycesfungicidicus, Streptomyces griseochromogenes, Streptomyces griseus, Streptomyces lividans, Streptomyces olivogriseus, Streptomyces rameus, Streptomyces tanashiensis, Streptomyces vinaceus, and Trichoderma reesei.
1001361 In general, if a eukaryotic cell is used, a non-pathogenic strain is preferred. Some non-limiting examples of non-pathogenic strains include Fusarium graminearum, Fusarium venenatum, Pichia pastoris, Saccaromyces boulardi, and Saccaromyces cerevisiae.
100137] In addition, certain strains have been designated by the Food and Drug Administration as GRAS
or Generally Regarded As Safe. Some non-limiting examples of these strains include Bacillus subtilis, Lactibacillus acidophilus, Lactobacillus helveticus, and Saccharomyces cerevisiae.
IPP Pathways 1001381 There are two known biosynthetic pathways that synthesize IPP and its isomer, dimethylallyl pyrophosphate ("DMAPP"). Eukaryotes other than plants use the mevalonate-dependent ("MEV") isoprenoid pathway exclusively to convert acetyl-coenzyme A ("acetyl-CoA") to IPP, which is subsequently isomerized to DMAPP. Prokaryotes, with some exceptions, use the mevalonate-independent or deoxyxylulose 5-phosphate ("DXP") pathway to produce IPP and DMAPP separately through a branch point. In general, plants use both the MEV and DXP pathways for IPP synthesis.
MEV Pathway 1001391 A schematic representation of the MEV pathway is shown in Figure 1. In general, the pathway comprises six steps.
1001401 In the first step, two molecules of acetyl-coenzyme A are enzymatically combined to form acetoacetyl-CoA. An enzyme known to catalyze this step is, for example, acetyl-CoA thiolase. Some non-limiting examples of nucleotide sequences encoding such an enzyme include the following GenBank accession numbers and the organism from which the sequences are derived:
(NC_000913 REGION:
2324131..2325315; Escherichia coli), (D49362; Paracoccus denitrifrcans), and (L20428; Saccharomyces cerevisiae).
1001411 In the second step of the MEV pathway, acetoacetyl-CoA is enzymatically condensed with another molecule of acetyl-CoA to form 3-hydroxy-3-methylglutaryl-CoA (HMG-CoA). An enzyme known to catalyze this step is, for example, HMG-CoA synthase. Some non-limiting examples of nucleotide sequences encoding such an enzyme include (NC_001 145. complement 19061..20536; Saccharomyces cerevisiae), (X96617; Saccharomyces cerevisiae), (X83882; Arabidopsis thaliana), (AB037907;
Kitasatospora griseola), (BT007302; Homo sapiens), and (NC_002758, Locus tag SAV2546, GenelD
1122571; Staphylococcus aureus).
1001421 In the third step, HMG-CoA is enzymatically converted to mevalonate.
An enzyme known to catalyze this step is, for example, HMG-CoA reductase. Some non-limiting examples of nucleotide sequences encoding such an enzyme include (NM_206548; Drosophila melanogaster), (NC_002758, Locus tag SAV2545, GenelD 1122570; Staphylococcus aureus), (NM_204485; Gallus gallus), (AB015627;
Streptomyces sp. KO 3988), (AF542543; Nicotiana attenuata), (AB037907;
Kitasatospora griseola), (AX 128213, providing the sequence encoding a truncated HMGR; Saccharomyces cerevisiae), and (NC_001 145: complement (115734..118898; Saccharomyces cerevisiae).
1001431 In the fourth step, mevalonate is enzymatically phosphorylated to form mevalonate 5-phosphate.
An enzyme known to catalyze this step is, for example, mevalonate kinase. Some non-limiting examples of nucleotide sequences encoding such an enzyme include (L77688; Arabidopsis thaliana) and (X55875;
Saccharomyces cerevisiae).
1001441 In the fifth step, a second phosphate group is enzymatically added to mevalonate 5-phosphate to form mevalonate 5-pyrophosphate. An enzyme known to catalyze this step is, for example, phosphomevalonate kinase. Some non-limiting examples of nucleotide sequences encoding such an enzyme include (AF429385; Hevea brasiliensis), (NM_006556; Homo sapiens), and (NC_001145. complement 712315..713670; Saccharomyces cerevisiae).
1001451 In the sixth step, mevalonate 5-pyrophosphate is enzymatically converted into IPP. An enzyme known to catalyze this step is, for example, mevalonate pyrophosphate decarboxylase. Some non-limiting examples of nucleotide sequences encoding such an enzyme include (X97557;
Saccharomyces cerevisiae), (AF290095; Enterococcusfaecium), and (U49260; Homo sapiens).
1001461 If IPP is to be converted to DMAPP, then a seventh step is required.
An enzyme known to catalyze this step is, for example, IPP isomerase. Some non-limiting examples of nucleotide sequences encoding such an enzyme include (NC_000913, 3031087..3031635; Escherichia coli) and (AF082326;
Haematococcus pluvialis).
DXP Pathwav 1001471 A schematic representation of the DXP pathway is shown in Figure 2. In general, the DXP
pathway comprises seven steps. In the first step, pyruvate is condensed with D-glyceraldehyde 3-phosphate to make I -deoxy-D-xylulose-5 -phosphate. An enzyme known to catalyze this step is, for example, 1-deoxy-D-xylulose-5-phosphate synthase. Some non-limiting examples of nucleotide sequences that encode such an enzyme include (AF035440; Escherichia coli), (NC_002947, locus tag PP0527;
Pseudomonas putida KT2440), (CP000026, locus tag SPA2301; Salmonella enterica Paratyphi, see ATCC
9150), (NC_007493, locus tag RSP_0254; Rhodobacter sphaeroides 2.4.1), (NC_005296, locus tag RPA0952; Rhodopseudomonas palustris CGA009), (NC_004556, locus tag PD1293; Xylellafastidiosa Temeculal ), and (NC_003076, locus tag AT5G 11380; Arabidopsis thaliana).
1001481 In the second step, 1-deoxy-D-xylulose-5-phosphate is converted to 2C-methyl-D-erythritol-4-phosphate. An enzyme known to catalyze this step is, for example, 1-deoxy-D-xylulose-5-phosphate reductoisomerase. Some non-limiting examples of nucleotide sequences that encode such an enzyme include (AB013300; Escherichia coli), (AF 148852; Arabidopsis thaliana), (NC_002947, locus tag PP 1597;
Pseudomonas putida KT2440), (AL939124, locus tag SC05694; Streptomyces coelicolor A3(2)), (NC_007493, locus tag RSP_2709; Rhodobacter sphaeroides 2.4.1), and (NC_007492, locus tag Pfl_1107;
Pseudomonasfluorescens PfO-1).
(a) C20 hydrocarbons in an amount at least about I vol.%; and (b) an isoprenoid compound of the formula Z (I), or Z
(II) in an amount at least about I vol.% wherein each amount is based on the total volume of the fuel composition and Z is H, O-R, or O-C(=O)R; and R is H or Ci-C6 alkyl. In some embodiments, the isoprenoid compound is in an amount at least about 2 vol.%, 3 vol.%, or 4 vol.%. In some embodiments, the fuel composition further comprises (c) CIo hydrocarbons in an amount at least about I vol.%
based on the total volume of the fuel composition.
1001061 In another aspect, a fuel composition is provided comprising:
(a) C20 hydrocarbons in an amount at least about I vol.%; and (b) an isoprenoid compound of the formula Z (I), or Z
(II) in an amount at least about 5 vol.% wherein each amount is based on the total volume of the fuel composition and Z is H, O-R, or O-C(=O)R; and R is H or Ci-C6 alkyl. In some embodiments, the fuel composition further comprises (c) C,o hydrocarbons in an amount at least about I vol.% based on the total volume of the fuel composition.
1001071 In some embodiments, the amount of the CIo hydrocarbons is at least about 2 vol.%, 3 vol.%, 4 vol.%, or 5 vol.%. In other embodiments, the amount of the C20 hydrocarbons is at least about 2 vol.%, 3 vol.%, 4 vol.%, or 5 vol.%.
1001081 In some embodiments, the fuel composition further comprises Cõ-C19 hydrocarbons wherein each set of Cli, CiZ, Ci3i C14i C15, C16, C17, C18, and Ci9 hydrocarbons is present in an amount at least about I
vol%, based on the total volume of the fuel composition.
1001091 The fuel compositions disclosed herein can be used to power any equipment such as an emergency generator or internal combustion engine, which requires a fuel such as diesel fuels or jet fuels. In certain embodiments, provided are emergency fuels comprising one or more of the above fuel compositions.
In certain embodiments, provided herein are uses of the above fuel compositions as emergency fuels. The term "emergency fuel" refers to a fuel which is generally stored in a container other than the gas tank of a vehicle. The fuel should be stable over an extended period of time, for example, six to twelve months. When the vehicle runs out of fuel, the emergency fuel is added to the gas tank of the vehicle and provides fuel to the vehicle. Because the flash point of the diesel fuel made in accordance with embodiments of the invention generally exceeds 140 F, it can be safely stored in the trunk of a diesel vehicle. The fuel compositions can also-be used as an alternative fuel as described in U. S. Patent No.
6,096,103, which is incorporated by reference herein in its entirety.
1001101 In another aspect, a fuel system is provided comprising a fuel tank containing the fuel composition disclosed herein. Optionally, the fuel system may further comprise an engine cooling system having a recirculating engine coolant, a fuel line connecting the fuel tank with the internal combustion engine, and/or a fuel filter arranged on the fuel line. Some non-limiting examples of internal combustion engines include reciprocating engines (e.g., gasoline engines and diesel engines), Wankel engines, jet engines, some rocket engines, and gas turbine engines.
1001111 In some embodiments, the fuel tank is arranged with said cooling system so as to allow heat transfer from the recirculating engine coolant to the fuel composition contained in the fuel tank. In other embodiments, the fuel system further comprises a second fuel tank containing a second fuel for a diesel engine and a second fuel line connecting the second fuel tank with the internal combustion engine. Optionally, the first and second fuel lines can be provided with electromagnetically operated valves that can be opened or closed independently of each other or simultaneously. In further embodiments, the second fuel is a petrodiesel.
1001121 In another aspect, an engine arrangement is provided comprising an internal combustion engine, a fuel tank containing the fuel composition disclosed herein, a fuel line connecting the fuel tank with the internal combustion engine. Optionally, the engine arrangement may further comprise a fuel filter and/or an engine cooling system comprising a recirculating engine coolant. In some embodiments, the internal combustion engine is a diesel engine. In other embodiments, the internal combustion engine is a jet engine.
1001131 When using a fuel composition disclosed herein, it is desirable to remove particulate matter originating from the fuel composition before injecting it into the engine.
Therefore, it is desirable to select a suitable fuel filter for use in a fuel system disclosed herein. Water in fuels used in an internal combustion engine, even in small amounts, can be very harmful to the engine. Therefore, it is desirable that water present in fuel composition be removed prior to injection into the engine. In some embodiments, water and particulate matter can be removed by the use of a fuel filter utilizing a turbine centrifuge, in which water and particulate matter are separated from the fuel composition to an extent allowing injection of the filtrated fuel composition into the engine, without risk of damage to the engine. Other types of fuel filters that can remove water and/or particulate matter also may be used.
1001141 In another aspect, a vehicle is provided comprising an internal combustion engine, a fuel tank containing the fuel composition disclosed herein, and a fuel line connecting the fuel tank with the internal combustion engine. Optionally, the vehicle may further comprise a fuel filter and/or an engine cooling system comprising a recirculating engine coolant. Some non-limiting examples of vehicles include cars, motorcycles, trains, ships, and aircrafts.
1001151 In another aspect, a method of making an isoprenoid compound of the formula Z (I), or Z
(II) is provided wherein Z is H, O-R, or O-C(=0)R; and R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl. The method comprises a) obtaining a C15 isoprenoid starting material from a biological source and b) converting the C15 isoprenoid starting material into the compound using chemical synthesis.
1001161 In another aspect, an isoprenoid compound is provided Z (I), or Z
(II) wherein Z is H, O-R, or O-C(=0)R; and R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl wherein the compound is made by a) obtaining a C15 isoprenoid starting material from a biological source and b) converting the C15 isoprenoid starting material into the compound using chemical synthesis.
1001171 In another aspect, a biofuel is provided produced from a) obtaining a C15 isoprenoid starting material from a biological source and b) converting the C15 isoprenoid starting material using chemical synthesis to make an isoprenoid compound of the formula Z (I), or Z
(II) wherein Z is H, O-R, or O-C(=O)R; and R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl.
1001181 In one set of embodiments, the C15 isoprenoid starting material is or which is hydrogenated to produce (III) or a stereoisomer thereof.
1001191 In another set of embodiments, the Cis isoprenoid starting material is \ \ ~ OH
which is hydrogenated and esterified to produce O--R (IV) or a stereoisomer thereof, wherein R is alkyl.
1001201 In another set of embodiments, the C15 isoprenoid starting material is \ \ ~
which is hydrogenated and esterified to produce O-~-R
(V) or a stereoisomer thereof, wherein R is alkyl.
1001211 In another aspect, a method of making a fuel composition is provided comprising:
a) contacting a cell capable of making a C15 isoprenoid starting material with a simple sugar under conditions suitable for making the C15 isoprenoid starting material;
b) hydrogenating the C15 isoprenoid starting material to form a hydrogenated C15 isoprenoid compound; and c) mixing the hydrogenated C15 isoprenoid compound with one or more fuel components or fuel additivies to make the fuel composition.
1001221 In another aspect, a method of making a fuel composition is provided comprising:
a) contacting a cell capable of making a C15 isoprenoid starting material with a non-fermentable carbon source under conditions suitable for making the C15 isoprenoid starting material;
b) hydrogenating the C15 isoprenoid starting material to form a hydrogenated C15 isoprenoid compound; and c) mixing the hydrogenated C15 isoprenoid compound with one or more fuel components or fuel additivies to make the fuel composition.
1001231 In another aspect, a facility is provided for manufacture of a fuel, bioengineered fuel component, or bioengineered fuel additive of the invention. In certain embodiments, the facility is capable of biological manufacture of the C15 starting materials. In certain embodiments, the facility is further capable of preparing an isoprenoid fuel additive or fuel component from the starting material.
1001241 The facility can comprise any structure useful for preparing the C15 starting material using a microorganism. In some embodiments, the biological facility comprises one or more of the cells disclosed herein. In some embodiments, the biological facility comprises a cell culture comprising at least a C15 starting material in an amount of at least about 1 wt.%, at least about 5 wt.%, at least about 10 wt.%, at least about 20 wt.%, or at least about 30 wt.%, based on the total weight of the cell culture. In further embodiments, the biological facility comprises a fermentor comprising one or more cells described herein.
1001251 Any fermentor that can provide cells or bacteria a stable and optimal environment in which they can grow or reproduce can be used herein. In some embodiments, the fermentor comprises a culture comprising one or more of the cells disclosed herein. In other embodiments, the fermentor comprises a cell culture capable of biologically manufacturing farnesyl pyrophosphate (FPP). In further embodiments, the fermentor comprises a cell culture capable of biologically manufacturing isopentenyl diphosphate (IPP). In certain embodiments, the fermentor comprises a cell culture comprising at least a C15 starting material in an amount of at least about I wt.%, at least about 5 wt.%, at least about 10 wt.%, at least about 20 wt.%, or at least about 30 wt.%, based on the total weight of the cell culture.
1001261 The facility can further comprise any structure capable of manufacturing the fuel component or fuel additive from the C15 starting material. The structure may comprise a hydrogenator for the hydrogenation of the C15 starting materials. Any hydrogenator that can be used to reduce C=C
double bonds to C-C single bonds under conditions known to skilled artisans may be used herein. The hydrogenator may comprise a hydrogenation catalyst disclosed herein. In some embodiments, the structure further comprises a mixer, a container, and a mixture of the hydrogenation products from the hydrogenation step and a conventional fuel additive in the container.
Host Cell 1001271 A C15 isoprenoid starting material can be made by any method known in the art including biological methods, chemical syntheses (without the use of biologically derived materials), and hybrid methods where both biological and chemical means are used. When the C15 isoprenoid starting material is made biologically, one method comprises the use of a host cell that has been modified to produce the desired product. Like all isoprenoids, a C15 isoprenoid starting material is made biochemically through a common intermediate, isopentenyl diphosphate ("IPP").
1001281 The host cell can be grown according to any technique known to those of skill in the art. In particular, the host cell can be grown in culture medium appropriate for the host cell. In advantageous embodiments, the culture medium comprises readily available, renewable components. The present invention thus provides readily available, renewable sources of energy methods of their use to produce fuel compositions. In certain embodiments, the host cell is grown or cultured by contact with a simple sugar under conditions suitable for their growth and production of a C15 isoprenoid. In certain embodiments, the host cell can be grown or cultured by contact with glucose, galactose, mannose, fructose, ribose, or a combination thereof. The present invention thus provides fuel compositions derived from simple sugars, e.g. glucose, galactose, mannose, fructose, ribose, and combinations thereof, and methods of their production from the simple sugars.
1001291 Any suitable host cell may be used in the practice of the present invention. In one embodiment, the host cell is a genetically modified host microorganism in which nucleic acid molecules have been inserted, deleted or modified (i.e., mutated; e.g., by insertion, deletion, substitution, and/or inversion of nucleotides), to either produce the desired isoprenoid or isoprenoid derivative, or to increase yields of the desired isoprenoid or isoprenoid derivative. In another embodiment, the host cell is capable of being grown in liquid growth medium.
1001301 Illustrative examples of suitable host cells include archae cells, bacterial cells, and eukaryotic cells. Some non-limiting examples of archae cells include those belong to the genera: Aeropyrum, Archaeglobus, Halobacterium, Methanococcus, Methanobacterium, Pyrococcus, Sulfolobus, and Thermoplasma. Some non-limiting examples of archae strains include Aeropyrum pernix, Archaeoglobus fulgidus, Methanococcusjannaschii, Methanobacterium thermoautotrophicum, Pyrococcus abyssi, Pyrococcus horikoshii, Thermoplasma acidophilum, and Thermoplasma volcanium, and the like.
1001311 Some non-limiting examples of bacterial cells include those belonging to the genera:
Agrobacterium, Alicyclobacillus, Anabaena, Anacystis, Arthrobacter, Azobacter, Bacillus, Brevibacterium, Chromatium, Clostridium, Corynebacterium, Enterobacter, Erwinia, Escherichia, Lactobacillzis, Lactococcus, Mesorhizobium, Methylobacterium, Microbacterium, Phormidium, Pseudoinonas, Rhodobacter, Rhodopseudomonas, Rhodospirillum, Rhodococcus, Salmonella, Scenedesmun, Serratia, Shigella, Staphlococcus, Strepromyces, Synnecoccus, and Zymomonas.
1001321 Some non-limiting examples of bacterial strains include Bacillus subtilis, Bacillus amyloliquefacines, Brevibacterium ammoniagenes, Brevibacterium immariophilum, Clostridium beigerinckii, Enterobacter sakazakii, Escherichia coli, Lactococcus lactis, Mesorhizobium loti, Pseudomonas aeruginosa, Pseudomonas mevalonii, Pseudomonas pudica, Rhodobacter capsulatus, Rhodobacter sphaeroides, Rhodospirillum rubrum, Salmonella enterica, Salmonella typhi, Salmonella typhimurium, Shigella dysenteriae, Shigellaflexneri, Shigella sonnei, Staphylococcus aureus, and the like.
1001331 In general, if a bacterial host cell is used, a non-pathogenic strain is preferred. Some non-limiting examples of non-pathogenic strains include Bacillus subtilis, Escherichia coli, Lactibacillus acidophilus, Lactobacillus helveticus, Pseudomonas aeruginosa, Pseudomonas mevalonii, Pseudomonas pudita, Rhodobacter sphaeroides, Rodobacter capsulatus, Rhodospirillum rubrum, and the like.
1001341 Some non-limiting examples of eukaryotic cells include fungal cells.
Some non-limiting examples of fungal cells include those belonging to the genera: Aspergillus, Candida, Chrysosporium, Cryotococcus, Fusarium, Kluyveromyces, Neotyphodium, Neurospora, Penicillium, Pichia, Saccharomyces, and Trichoderma.
1001351 Some non-limiting examples of eukaryotic strains include Aspergillus nidulans, Aspergillus niger, Aspergillus oryzae, Candida albicans, Chrysosporium lucknowense, Fusarium graminearum, Fusarium venenatum, Kluyveromyces lactis, Neurospora crassa, Pichia angusta, Pichiafinlandica, Pichia kodamae, Pichia membranaefaciens, Pichia methanolica, Pichia opuntiae, Pichia pastoris, Pichia pUperi, Pichia quercuum, Pichia salictaria, Pichia thermotolerans, Pichia trehalophila, Pichia stipitis, Streptomyces ambofaciens, Streptomyces aureofaciens, Streptomyces aureus, Saccaromyces bayanus, Saccaromyces boulardi, Saccharomyces cerevisiae, Streptomycesfungicidicus, Streptomyces griseochromogenes, Streptomyces griseus, Streptomyces lividans, Streptomyces olivogriseus, Streptomyces rameus, Streptomyces tanashiensis, Streptomyces vinaceus, and Trichoderma reesei.
1001361 In general, if a eukaryotic cell is used, a non-pathogenic strain is preferred. Some non-limiting examples of non-pathogenic strains include Fusarium graminearum, Fusarium venenatum, Pichia pastoris, Saccaromyces boulardi, and Saccaromyces cerevisiae.
100137] In addition, certain strains have been designated by the Food and Drug Administration as GRAS
or Generally Regarded As Safe. Some non-limiting examples of these strains include Bacillus subtilis, Lactibacillus acidophilus, Lactobacillus helveticus, and Saccharomyces cerevisiae.
IPP Pathways 1001381 There are two known biosynthetic pathways that synthesize IPP and its isomer, dimethylallyl pyrophosphate ("DMAPP"). Eukaryotes other than plants use the mevalonate-dependent ("MEV") isoprenoid pathway exclusively to convert acetyl-coenzyme A ("acetyl-CoA") to IPP, which is subsequently isomerized to DMAPP. Prokaryotes, with some exceptions, use the mevalonate-independent or deoxyxylulose 5-phosphate ("DXP") pathway to produce IPP and DMAPP separately through a branch point. In general, plants use both the MEV and DXP pathways for IPP synthesis.
MEV Pathway 1001391 A schematic representation of the MEV pathway is shown in Figure 1. In general, the pathway comprises six steps.
1001401 In the first step, two molecules of acetyl-coenzyme A are enzymatically combined to form acetoacetyl-CoA. An enzyme known to catalyze this step is, for example, acetyl-CoA thiolase. Some non-limiting examples of nucleotide sequences encoding such an enzyme include the following GenBank accession numbers and the organism from which the sequences are derived:
(NC_000913 REGION:
2324131..2325315; Escherichia coli), (D49362; Paracoccus denitrifrcans), and (L20428; Saccharomyces cerevisiae).
1001411 In the second step of the MEV pathway, acetoacetyl-CoA is enzymatically condensed with another molecule of acetyl-CoA to form 3-hydroxy-3-methylglutaryl-CoA (HMG-CoA). An enzyme known to catalyze this step is, for example, HMG-CoA synthase. Some non-limiting examples of nucleotide sequences encoding such an enzyme include (NC_001 145. complement 19061..20536; Saccharomyces cerevisiae), (X96617; Saccharomyces cerevisiae), (X83882; Arabidopsis thaliana), (AB037907;
Kitasatospora griseola), (BT007302; Homo sapiens), and (NC_002758, Locus tag SAV2546, GenelD
1122571; Staphylococcus aureus).
1001421 In the third step, HMG-CoA is enzymatically converted to mevalonate.
An enzyme known to catalyze this step is, for example, HMG-CoA reductase. Some non-limiting examples of nucleotide sequences encoding such an enzyme include (NM_206548; Drosophila melanogaster), (NC_002758, Locus tag SAV2545, GenelD 1122570; Staphylococcus aureus), (NM_204485; Gallus gallus), (AB015627;
Streptomyces sp. KO 3988), (AF542543; Nicotiana attenuata), (AB037907;
Kitasatospora griseola), (AX 128213, providing the sequence encoding a truncated HMGR; Saccharomyces cerevisiae), and (NC_001 145: complement (115734..118898; Saccharomyces cerevisiae).
1001431 In the fourth step, mevalonate is enzymatically phosphorylated to form mevalonate 5-phosphate.
An enzyme known to catalyze this step is, for example, mevalonate kinase. Some non-limiting examples of nucleotide sequences encoding such an enzyme include (L77688; Arabidopsis thaliana) and (X55875;
Saccharomyces cerevisiae).
1001441 In the fifth step, a second phosphate group is enzymatically added to mevalonate 5-phosphate to form mevalonate 5-pyrophosphate. An enzyme known to catalyze this step is, for example, phosphomevalonate kinase. Some non-limiting examples of nucleotide sequences encoding such an enzyme include (AF429385; Hevea brasiliensis), (NM_006556; Homo sapiens), and (NC_001145. complement 712315..713670; Saccharomyces cerevisiae).
1001451 In the sixth step, mevalonate 5-pyrophosphate is enzymatically converted into IPP. An enzyme known to catalyze this step is, for example, mevalonate pyrophosphate decarboxylase. Some non-limiting examples of nucleotide sequences encoding such an enzyme include (X97557;
Saccharomyces cerevisiae), (AF290095; Enterococcusfaecium), and (U49260; Homo sapiens).
1001461 If IPP is to be converted to DMAPP, then a seventh step is required.
An enzyme known to catalyze this step is, for example, IPP isomerase. Some non-limiting examples of nucleotide sequences encoding such an enzyme include (NC_000913, 3031087..3031635; Escherichia coli) and (AF082326;
Haematococcus pluvialis).
DXP Pathwav 1001471 A schematic representation of the DXP pathway is shown in Figure 2. In general, the DXP
pathway comprises seven steps. In the first step, pyruvate is condensed with D-glyceraldehyde 3-phosphate to make I -deoxy-D-xylulose-5 -phosphate. An enzyme known to catalyze this step is, for example, 1-deoxy-D-xylulose-5-phosphate synthase. Some non-limiting examples of nucleotide sequences that encode such an enzyme include (AF035440; Escherichia coli), (NC_002947, locus tag PP0527;
Pseudomonas putida KT2440), (CP000026, locus tag SPA2301; Salmonella enterica Paratyphi, see ATCC
9150), (NC_007493, locus tag RSP_0254; Rhodobacter sphaeroides 2.4.1), (NC_005296, locus tag RPA0952; Rhodopseudomonas palustris CGA009), (NC_004556, locus tag PD1293; Xylellafastidiosa Temeculal ), and (NC_003076, locus tag AT5G 11380; Arabidopsis thaliana).
1001481 In the second step, 1-deoxy-D-xylulose-5-phosphate is converted to 2C-methyl-D-erythritol-4-phosphate. An enzyme known to catalyze this step is, for example, 1-deoxy-D-xylulose-5-phosphate reductoisomerase. Some non-limiting examples of nucleotide sequences that encode such an enzyme include (AB013300; Escherichia coli), (AF 148852; Arabidopsis thaliana), (NC_002947, locus tag PP 1597;
Pseudomonas putida KT2440), (AL939124, locus tag SC05694; Streptomyces coelicolor A3(2)), (NC_007493, locus tag RSP_2709; Rhodobacter sphaeroides 2.4.1), and (NC_007492, locus tag Pfl_1107;
Pseudomonasfluorescens PfO-1).
1001491 In the third step, 2C-methyl-D-erythritol-4-phosphate is converted to 4-diphosphocytidyl-2C-methyl-D-erythritol. An enzyme known to catalyze this step is, for example, 4-diphosphocytidyl-2C-methyl-D-erythritol synthase. Some non-limiting examples of nucleotide sequences that encode such an enzyme include (AF230736; Escherichia coli), (NC_007493, locus_tag RSP_2835;
Rhodobacter sphaeroides 2.4.1), (NC_003071, locus_tag AT2G02500; Arabidopsis thaliana), and (NC_002947, locus_tag PP1614;
Pseudomonas putida KT2440).
1001501 In the fourth step, 4-diphosphocytidyl-2C-methyl-D-erythritol is converted to 4-diphosphocytidyl-2C-methyl-D-erythritol-2-phosphate. An enzyme known to catalyze this step is, for example, 4-diphosphocytidyl-2C-methyl-D-erythritol kinase. Some non-limiting examples of nucleotide sequences that encode such an enzyme include (AF216300; Escherichia coli) and (NC_007493, locus_tag RSP_1779; Rhodobacter sphaeroides 2.4.1).
1001511 In the fifth step, 4-diphosphocytidyl-2C-methyl-D-erythritol-2-phosphate is converted to 2C-methyl-D-erythritol 2, 4-cyclodiphosphate. An enzyme known to catalyze this step is, for example, 2C-methyl-D-erythritol 2, 4-cyclodiphosphate synthase. Some non-limiting examples of nucleotide sequences that encode such an enzyme include (AF230738; Escherichia coli), (NC_007493, locus_tag RSP_607 1;
Rhodobacter sphaeroides 2.4.1), and (NC_002947, locus_tag PP 1618; Pseudomonas putida KT2440).
1001521 In the sixth step, 2C-methyl-D-erythritol 2,4-cyclodiphosphate is converted to 1-hydroxy-2-methyl-2-(E)-butenyl-4-diphosphate. An enzyme known to catalyze this step is, for example, 1-hydroxy-2-methyl-2-(E)-butenyl-4-diphosphate synthase. Some non-limiting examples of nucleotide sequences that encode such an enzyme include (AY033515; Escherichia coli), (NC_002947, locus_tag PP0853;
Pseudomonas putida KT2440), and (NC_007493, locus_tag RSP_2982; Rhodobacter sphaeroides 2.4.1).
1001531 In the seventh step, 1-hydroxy-2-methyl-2-(E)-butenyl-4-diphosphate is converted to either IPP
or its isomer, DMAPP. An enzyme known to catalyze this step is, for example, isopentyl/dimethylallyl diphosphate synthase. Some non-limiting examples of nucleotide sequences that encode such an enzyme include (AY062212; Escherichia coli) and (NC_002947, locus tag PP0606;
Pseudomonasputida KT2440).
1001541 In some embodiments, "cross talk" (or interference) between the host cell's own metabolic processes and those processes involved with the production of IPP as provided by the present invention are minimized or eliminated entirely. For example, cross talk is minimized or eliminated entirely when the host microorganism relies exclusively on the DXP pathway for synthesizing IPP, and a MEV pathway is introduced to provide additional IPP. Such a host organisms would not be equipped to alter the expression of the MEV pathway enzymes or process the intermediates associated with the MEV
pathway. Organisms that rely exclusively or predominately on the DXP pathway include, for example, Escherichia coli.
1001551 In some embodiments, the host cell produces IPP via the MEV pathway, either exclusively or in combination with the DXP pathway. In other embodiments, a host's DXP pathway is functionally disabled so that the host cell produces IPP exclusively through a heterologously introduced MEV pathway. The DXP
pathway can be functionally disabled by disabling gene expression or inactivating the function of one or more of the DXP pathway enzymes.
Rhodobacter sphaeroides 2.4.1), (NC_003071, locus_tag AT2G02500; Arabidopsis thaliana), and (NC_002947, locus_tag PP1614;
Pseudomonas putida KT2440).
1001501 In the fourth step, 4-diphosphocytidyl-2C-methyl-D-erythritol is converted to 4-diphosphocytidyl-2C-methyl-D-erythritol-2-phosphate. An enzyme known to catalyze this step is, for example, 4-diphosphocytidyl-2C-methyl-D-erythritol kinase. Some non-limiting examples of nucleotide sequences that encode such an enzyme include (AF216300; Escherichia coli) and (NC_007493, locus_tag RSP_1779; Rhodobacter sphaeroides 2.4.1).
1001511 In the fifth step, 4-diphosphocytidyl-2C-methyl-D-erythritol-2-phosphate is converted to 2C-methyl-D-erythritol 2, 4-cyclodiphosphate. An enzyme known to catalyze this step is, for example, 2C-methyl-D-erythritol 2, 4-cyclodiphosphate synthase. Some non-limiting examples of nucleotide sequences that encode such an enzyme include (AF230738; Escherichia coli), (NC_007493, locus_tag RSP_607 1;
Rhodobacter sphaeroides 2.4.1), and (NC_002947, locus_tag PP 1618; Pseudomonas putida KT2440).
1001521 In the sixth step, 2C-methyl-D-erythritol 2,4-cyclodiphosphate is converted to 1-hydroxy-2-methyl-2-(E)-butenyl-4-diphosphate. An enzyme known to catalyze this step is, for example, 1-hydroxy-2-methyl-2-(E)-butenyl-4-diphosphate synthase. Some non-limiting examples of nucleotide sequences that encode such an enzyme include (AY033515; Escherichia coli), (NC_002947, locus_tag PP0853;
Pseudomonas putida KT2440), and (NC_007493, locus_tag RSP_2982; Rhodobacter sphaeroides 2.4.1).
1001531 In the seventh step, 1-hydroxy-2-methyl-2-(E)-butenyl-4-diphosphate is converted to either IPP
or its isomer, DMAPP. An enzyme known to catalyze this step is, for example, isopentyl/dimethylallyl diphosphate synthase. Some non-limiting examples of nucleotide sequences that encode such an enzyme include (AY062212; Escherichia coli) and (NC_002947, locus tag PP0606;
Pseudomonasputida KT2440).
1001541 In some embodiments, "cross talk" (or interference) between the host cell's own metabolic processes and those processes involved with the production of IPP as provided by the present invention are minimized or eliminated entirely. For example, cross talk is minimized or eliminated entirely when the host microorganism relies exclusively on the DXP pathway for synthesizing IPP, and a MEV pathway is introduced to provide additional IPP. Such a host organisms would not be equipped to alter the expression of the MEV pathway enzymes or process the intermediates associated with the MEV
pathway. Organisms that rely exclusively or predominately on the DXP pathway include, for example, Escherichia coli.
1001551 In some embodiments, the host cell produces IPP via the MEV pathway, either exclusively or in combination with the DXP pathway. In other embodiments, a host's DXP pathway is functionally disabled so that the host cell produces IPP exclusively through a heterologously introduced MEV pathway. The DXP
pathway can be functionally disabled by disabling gene expression or inactivating the function of one or more of the DXP pathway enzymes.
C15 Isoprenoid Starting Material 1001561 Like IPP, farnesyl pyrophosphate ("FPP") also can be made biologically. In general, two molecules of IPP and one molecule of DMAPP are condensed to form FPP. In some embodiments, the reaction can be catalyzed by an enzyme known to catalyze this step, for example, farnesyl pyrophosphate synthase.
1001571 Some non-limiting examples of nucleotide sequences that encode a farnesyl pyrophosphate synthase include (ATU80605; Arabidopsis thaliana), (ATHFPS2R; Arabidopsis thaliana), (AAU36376;
Artemisia annua), (AF461050; Bos taurus), (D00694; Escherichia coli K-12), (AE009951, Locus AAL95523;
Fusobacterium nucleatum subsp. nucleatum ATCC 25586), (GFFPPSGEN; Gibberella fujikuroi), (CP000009, Locus AAW60034; Gluconobacter oxydans 621H), (AF019892; Helianthus annuus), (HUMFAPS; Homo sapiens), (KLPFPSQCR; Kluyveromyces lactis), (LAU 15777; Lupinus albus), (LAU20771; Lupinus albus), (AF309508; Mus musculus), (NCFPPSGEN; Neurospora crassa), (PAFPSI; Parthenium argentatum), (PAFPS2; Parthenium argentatum), (RATFAPS; Rattus norvegicus), (YSCFPP;
Saccharomyces cerevisiae), (D89104; Schizosaccharomyces pombe), (CP000003, Locus AAT87386; Streptococcus pyogenes), (CP000017, Locus AAZ51849; Streptococcus pyogenes), (NC_008022, Locus YP_598856; Streptococcus pyogenes MGAS 10270), (NC_008023, Locus YP_600845; Streptococcus pyogenes MGAS2096), (NC_008024, Locus YP_602832; Streptococcus pyogenes MGAS 10750), and (MZEFPS;
Zea mays).
1001581 Methods for the biological production of both IPP and FPP have been previously described by references including WO 2006/014837 and U.S. Publication Nos. 2003/0148479, 2004/0005678, and, 2006/0079476. Examples 1 and 2 also provide embodiments for making these compounds.
1001591 FPP can be subsequently converted to a variety of C15 isoprenoids. In general, acyclic (branched or linear) and cyclic (with or without side chain) C15 isoprenoids can be used as starting materials. However, acyclic Cis isoprenoids require fewer chemical steps to produce the desired compounds for the practice of the invention. Some non-limiting examples of suitable C15 isoprenoid starting materials include but are not limited to:
\ \ / /
\ \ /
\ \ \
OH
and OH
\ \ /
a-Farnesene 1001601 a-Farnesene, whose structure is \ \ / /
is found in various biological sources including, but not limited to, the Dufour's gland in ants and in the coating of apple and pear peels. Biochemically, a-farnesene is made from FPP
by a-farnesene synthase.
Some non-limiting examples of suitable nucleotide sequences that encode such an enzyme include (DQ309034; Pyrus communis cultivar d'Anjou) and (AY182241; Malus domestica).
See Pechouus et al., Planta 219(l):84-94 (2004).
D-Farnesene 1001611 0-Farnesene, whose structure is \ \ ~j , is found in various biological sources including, but not limited to, aphids and essential oils such as peppermint oil. In some plants such as wild potato, 0-farnesene is synthesized as a natural insect repellent.
Biochemically, 0-farnesene is made from FPP by (3-farnesene synthase. Some non-limiting examples of suitable nucleotide sequences that encode such an enzyme include (AF024615;
Mentha x piperita) and (AY835398; Artemisia annua). See Picaud et al., Phytochemistry 66(9): 961-967 (2005).
Farnesol 1001621 Farnesol, whose structure is \ \ \
OH, is found in various biological sources including insects and essential oils from cintronella, neroli, cyclamen, lemon grass, tuberose, and rose. Biochemically, farnesol is made from FPP by a hydroxylase such as farnesol synthase. Some non-limiting examples of suitable nucleotide sequences that encode such an enzyme include (AF529266; Zea mays) and (YDR481C; Saccharomyces cerevisiae). See Song, L., Applied Biochemistry and Biotechnology 128:149-158 (2006).
Nerolidol 1001631 Nerolidol, whose structure is H
\ \ /
is also known as peruviol which is found in various biological sources including essential oils from neroli, ginger, jasmine, lavender, tea tree, and lemon grass. Biochemically, nerolidol is made from FPP by a hydroxylase such as nerolidol synthase. A non-limiting example of a suitable nucleotide sequence that encodes such an enzyme includes AF529266 from Zea mays (maize; gene tpsl).
1001641 In some embodiments, the isoprenoid starting materials can be obtained or prepared from naturally occurring terpenes that can be produced by a wide variety of plants, such as Copaifera langsdorfri, conifers, and spurges; insects, such as swallowtail butterflies, leaf beetles, termites, and pine sawflies; and marine organisms, such as algae, sponges, corals, mollusks, and fish.
j0100l Copaifera langsdorfii or Copaifera tree is also known as the diesel tree and kerosene tree. It has many names in local languages, including kupa y, cabismo, and copaziva.
Copaifera tree may produce a large amount of terpene hydrocarbons in its wood and leaves. Generally, one Copaifera tree can produce from about 30 to about 40 liters of terpene oil per year.
1001651 Terpene oils can also be obtained from conifers and spurges. Conifers belong to the plant division Pinophyta or Coniferae and are generally cone-bearing seed plants with vascular tissue. The majority of conifers are trees, but some conifers can be shrubs. Some non-limiting examples of suitable conifers include cedars, cypresses, douglas-firs, firs, junipers, kauris, larches, pines, redwoods, spruces, and yews.
Spurges, also known as Euphorbia, are a very diverse worldwide genus of plants, belonging to the spurge family (Euphorbiaceae). Consisting of about 2160 species, spurges are one of the largest genera in the plant kingdom.
1001661 The C15 isoprenoid starting materails are sesquiterpenes which are part of a larger class of compound called terpenes. A large and varied class of hydrocarbons, terpenes include hemiterpenes, monoterpenes, sesquiterpenes, diterpenes, sesterterpenes, triterpenes, tetraterpenes, and polyterpenes. As a result, suitable C15 isoprenoid starting materials can be isolated from terpene oils for use in the present invention.
Chemical Conversion 1001671 The fuel components of the fuel compositions disclosed herein may comprise, Z (I), or Z
(II) wherein Z is as previously defined. Formula (I) or (II) can be prepared by any method known in the art including biological methods or chemical syntheses (without the use of biologically derived materials). In one embodiment, the C15 isoprenoid starting material is isolated from naturally occurring sources. For example, farnesol can be isolated from cintronella, enroli, cyclamen, lemon grass, tuberose, and rose. In another embodiment, the C15 isoprenoid starting material is made by a host cell that has been modified either to produce the compound or to increase the yields of the naturally occurring compound.
1001681 Irrespective of its source, each of the Cis isoprenoid starting materials can be chemically converted into a fuel component or fuel additive disclosed herein by any known reduction reaction such as hydrogenation or a combination of reduction reaction and esterification. In some embodiments, the C15 isoprenoid starting material can be reduced by hydrogen with a catalyst such as Pd, Pd/C, Pt, PtOZ2 Ru(PPh3)2CIzi Raney nickel, or combinations thereof. In one embodiment, the catalyst is a Pd catalyst. In another embodiment, the catalyst is 5% Pd/C. In a further embodiment, the catalyst is 10% Pd/C in a high pressure reaction vessel and the reaction is allowed to proceed until completion. Generally, after completion, the reaction mixture can be washed, concentrated, and dried to yield the corresponding hydrogenated product.
Alternatively, any reducing agent that can reduce a C=C bond to a C-C bond can also be used. For example, the C15 isoprenoid starting material can be hydrogenated by treatment with hydrazine in the presence of a catalyst, such as 5-ethyl-3-methyllumiflavinium perchlorate, under 02 atmosphere to give the corresponding hydrogenated products. The reduction reaction with hydrazine is disclosed in Imada et al., J. Am. Chem. Soc., 127, 14544-14545 (2005), which is incorporated herein by reference.
1001691 In some embodiments, the C=C bonds in the C15 isoprenoid starting material are reduced to the corresponding C-C bonds by hydrogenation in the presence of a catalyst and hydrogen at room temperature.
In a further embodiment, the catalyst is a 10% Pd/C as shown in Scheme I
below.
Scheme I
10% Pd/C, H,, 25 C-\ \ \ OH
OH
H
1001701 The fully saturated C15 alcohols obtained according to Scheme I above can be further modified to produce the corresponding saturated C15 esters by any known esterification agent such as carboxylic acids, carboxylic acid halides (e.g., fluoride, chloride, bromide, and iodide), and carboxylic acid anhydrides. The esterification reactions can be carried out in any reaction conditions recognized by skilled artisans. In some embodiments, the C15 alcohol starting materials are esterified by reacting with the desired carboxylic acid in the presence of an acid or a base catalyst, or using either Fischer or Steglich esterification conditions. In other embodiments, the C15 alcohol starting materials are esterified by reacting with the desired carboxylic acid halides in the presence or absence of a base catalyst such as an amine or pyridine compound. In other embodiments, the C15 alcohol starting materials are esterified by reacting with the desired carboxylic acid anhydrides in the presence of a base catalyst such as an amine compound (e.g., triethylamine), as depicted in Scheme 2 below. The completed reaction mixture can be concentrated, washed, and dried to produce the corresponding ester.
1001571 Some non-limiting examples of nucleotide sequences that encode a farnesyl pyrophosphate synthase include (ATU80605; Arabidopsis thaliana), (ATHFPS2R; Arabidopsis thaliana), (AAU36376;
Artemisia annua), (AF461050; Bos taurus), (D00694; Escherichia coli K-12), (AE009951, Locus AAL95523;
Fusobacterium nucleatum subsp. nucleatum ATCC 25586), (GFFPPSGEN; Gibberella fujikuroi), (CP000009, Locus AAW60034; Gluconobacter oxydans 621H), (AF019892; Helianthus annuus), (HUMFAPS; Homo sapiens), (KLPFPSQCR; Kluyveromyces lactis), (LAU 15777; Lupinus albus), (LAU20771; Lupinus albus), (AF309508; Mus musculus), (NCFPPSGEN; Neurospora crassa), (PAFPSI; Parthenium argentatum), (PAFPS2; Parthenium argentatum), (RATFAPS; Rattus norvegicus), (YSCFPP;
Saccharomyces cerevisiae), (D89104; Schizosaccharomyces pombe), (CP000003, Locus AAT87386; Streptococcus pyogenes), (CP000017, Locus AAZ51849; Streptococcus pyogenes), (NC_008022, Locus YP_598856; Streptococcus pyogenes MGAS 10270), (NC_008023, Locus YP_600845; Streptococcus pyogenes MGAS2096), (NC_008024, Locus YP_602832; Streptococcus pyogenes MGAS 10750), and (MZEFPS;
Zea mays).
1001581 Methods for the biological production of both IPP and FPP have been previously described by references including WO 2006/014837 and U.S. Publication Nos. 2003/0148479, 2004/0005678, and, 2006/0079476. Examples 1 and 2 also provide embodiments for making these compounds.
1001591 FPP can be subsequently converted to a variety of C15 isoprenoids. In general, acyclic (branched or linear) and cyclic (with or without side chain) C15 isoprenoids can be used as starting materials. However, acyclic Cis isoprenoids require fewer chemical steps to produce the desired compounds for the practice of the invention. Some non-limiting examples of suitable C15 isoprenoid starting materials include but are not limited to:
\ \ / /
\ \ /
\ \ \
OH
and OH
\ \ /
a-Farnesene 1001601 a-Farnesene, whose structure is \ \ / /
is found in various biological sources including, but not limited to, the Dufour's gland in ants and in the coating of apple and pear peels. Biochemically, a-farnesene is made from FPP
by a-farnesene synthase.
Some non-limiting examples of suitable nucleotide sequences that encode such an enzyme include (DQ309034; Pyrus communis cultivar d'Anjou) and (AY182241; Malus domestica).
See Pechouus et al., Planta 219(l):84-94 (2004).
D-Farnesene 1001611 0-Farnesene, whose structure is \ \ ~j , is found in various biological sources including, but not limited to, aphids and essential oils such as peppermint oil. In some plants such as wild potato, 0-farnesene is synthesized as a natural insect repellent.
Biochemically, 0-farnesene is made from FPP by (3-farnesene synthase. Some non-limiting examples of suitable nucleotide sequences that encode such an enzyme include (AF024615;
Mentha x piperita) and (AY835398; Artemisia annua). See Picaud et al., Phytochemistry 66(9): 961-967 (2005).
Farnesol 1001621 Farnesol, whose structure is \ \ \
OH, is found in various biological sources including insects and essential oils from cintronella, neroli, cyclamen, lemon grass, tuberose, and rose. Biochemically, farnesol is made from FPP by a hydroxylase such as farnesol synthase. Some non-limiting examples of suitable nucleotide sequences that encode such an enzyme include (AF529266; Zea mays) and (YDR481C; Saccharomyces cerevisiae). See Song, L., Applied Biochemistry and Biotechnology 128:149-158 (2006).
Nerolidol 1001631 Nerolidol, whose structure is H
\ \ /
is also known as peruviol which is found in various biological sources including essential oils from neroli, ginger, jasmine, lavender, tea tree, and lemon grass. Biochemically, nerolidol is made from FPP by a hydroxylase such as nerolidol synthase. A non-limiting example of a suitable nucleotide sequence that encodes such an enzyme includes AF529266 from Zea mays (maize; gene tpsl).
1001641 In some embodiments, the isoprenoid starting materials can be obtained or prepared from naturally occurring terpenes that can be produced by a wide variety of plants, such as Copaifera langsdorfri, conifers, and spurges; insects, such as swallowtail butterflies, leaf beetles, termites, and pine sawflies; and marine organisms, such as algae, sponges, corals, mollusks, and fish.
j0100l Copaifera langsdorfii or Copaifera tree is also known as the diesel tree and kerosene tree. It has many names in local languages, including kupa y, cabismo, and copaziva.
Copaifera tree may produce a large amount of terpene hydrocarbons in its wood and leaves. Generally, one Copaifera tree can produce from about 30 to about 40 liters of terpene oil per year.
1001651 Terpene oils can also be obtained from conifers and spurges. Conifers belong to the plant division Pinophyta or Coniferae and are generally cone-bearing seed plants with vascular tissue. The majority of conifers are trees, but some conifers can be shrubs. Some non-limiting examples of suitable conifers include cedars, cypresses, douglas-firs, firs, junipers, kauris, larches, pines, redwoods, spruces, and yews.
Spurges, also known as Euphorbia, are a very diverse worldwide genus of plants, belonging to the spurge family (Euphorbiaceae). Consisting of about 2160 species, spurges are one of the largest genera in the plant kingdom.
1001661 The C15 isoprenoid starting materails are sesquiterpenes which are part of a larger class of compound called terpenes. A large and varied class of hydrocarbons, terpenes include hemiterpenes, monoterpenes, sesquiterpenes, diterpenes, sesterterpenes, triterpenes, tetraterpenes, and polyterpenes. As a result, suitable C15 isoprenoid starting materials can be isolated from terpene oils for use in the present invention.
Chemical Conversion 1001671 The fuel components of the fuel compositions disclosed herein may comprise, Z (I), or Z
(II) wherein Z is as previously defined. Formula (I) or (II) can be prepared by any method known in the art including biological methods or chemical syntheses (without the use of biologically derived materials). In one embodiment, the C15 isoprenoid starting material is isolated from naturally occurring sources. For example, farnesol can be isolated from cintronella, enroli, cyclamen, lemon grass, tuberose, and rose. In another embodiment, the C15 isoprenoid starting material is made by a host cell that has been modified either to produce the compound or to increase the yields of the naturally occurring compound.
1001681 Irrespective of its source, each of the Cis isoprenoid starting materials can be chemically converted into a fuel component or fuel additive disclosed herein by any known reduction reaction such as hydrogenation or a combination of reduction reaction and esterification. In some embodiments, the C15 isoprenoid starting material can be reduced by hydrogen with a catalyst such as Pd, Pd/C, Pt, PtOZ2 Ru(PPh3)2CIzi Raney nickel, or combinations thereof. In one embodiment, the catalyst is a Pd catalyst. In another embodiment, the catalyst is 5% Pd/C. In a further embodiment, the catalyst is 10% Pd/C in a high pressure reaction vessel and the reaction is allowed to proceed until completion. Generally, after completion, the reaction mixture can be washed, concentrated, and dried to yield the corresponding hydrogenated product.
Alternatively, any reducing agent that can reduce a C=C bond to a C-C bond can also be used. For example, the C15 isoprenoid starting material can be hydrogenated by treatment with hydrazine in the presence of a catalyst, such as 5-ethyl-3-methyllumiflavinium perchlorate, under 02 atmosphere to give the corresponding hydrogenated products. The reduction reaction with hydrazine is disclosed in Imada et al., J. Am. Chem. Soc., 127, 14544-14545 (2005), which is incorporated herein by reference.
1001691 In some embodiments, the C=C bonds in the C15 isoprenoid starting material are reduced to the corresponding C-C bonds by hydrogenation in the presence of a catalyst and hydrogen at room temperature.
In a further embodiment, the catalyst is a 10% Pd/C as shown in Scheme I
below.
Scheme I
10% Pd/C, H,, 25 C-\ \ \ OH
OH
H
1001701 The fully saturated C15 alcohols obtained according to Scheme I above can be further modified to produce the corresponding saturated C15 esters by any known esterification agent such as carboxylic acids, carboxylic acid halides (e.g., fluoride, chloride, bromide, and iodide), and carboxylic acid anhydrides. The esterification reactions can be carried out in any reaction conditions recognized by skilled artisans. In some embodiments, the C15 alcohol starting materials are esterified by reacting with the desired carboxylic acid in the presence of an acid or a base catalyst, or using either Fischer or Steglich esterification conditions. In other embodiments, the C15 alcohol starting materials are esterified by reacting with the desired carboxylic acid halides in the presence or absence of a base catalyst such as an amine or pyridine compound. In other embodiments, the C15 alcohol starting materials are esterified by reacting with the desired carboxylic acid anhydrides in the presence of a base catalyst such as an amine compound (e.g., triethylamine), as depicted in Scheme 2 below. The completed reaction mixture can be concentrated, washed, and dried to produce the corresponding ester.
Scheme 2 OH O'~'R
RxOxR 0 Et3N, CH2CI2, 25 C
[001711 Alternatively, the saturated C15 esters can be obtained from the saturated C15 alcohols and a desired ester via a trans-esterification reaction as shown in Scheme 3 below.
The trans-esterification reaction can be carried out in any reaction conditions recognized by skilled artisans.
In some embodiments, the trans-esterification reaction is catalyzed by a base catalyst such as alkali (e.g., Li, Na, K, Rb, and Cs) or alkaline (e.g., Mg, Ca, Sr, and Ba) hydroxide, carbonate or acetate, or a combination thereof.
Scheme 3 -Is OH O~R
I "R-OR 0 H ~R
+ R"-OH
1001721 In some embodiments, the fully saturated C15 alcohols can be further modified to produce the corresponding ether by any known alkylating agent such as R-X wherein R is alkyl and X is a good leaving group such as halo, sulfonyl, sulfate group and the like. Some non-limiting examples of the alkylating agent include alkyl halides, alkyl sulfonates, and alkyl sulfates. In general, the C15 alcohols may be converted to C15 alkoxides first by a base and then the C15 alkoxides subsequently may be reacted with R-X where X is Cl, Br, or I to form the corresponding ethers as shown in Scheme 4 below. In some embodiments, the base can be an active metal such as metallic sodium or a metal hydride such as sodium hydride, lithium aluminum hydride, and sodium borohydride.
RxOxR 0 Et3N, CH2CI2, 25 C
[001711 Alternatively, the saturated C15 esters can be obtained from the saturated C15 alcohols and a desired ester via a trans-esterification reaction as shown in Scheme 3 below.
The trans-esterification reaction can be carried out in any reaction conditions recognized by skilled artisans.
In some embodiments, the trans-esterification reaction is catalyzed by a base catalyst such as alkali (e.g., Li, Na, K, Rb, and Cs) or alkaline (e.g., Mg, Ca, Sr, and Ba) hydroxide, carbonate or acetate, or a combination thereof.
Scheme 3 -Is OH O~R
I "R-OR 0 H ~R
+ R"-OH
1001721 In some embodiments, the fully saturated C15 alcohols can be further modified to produce the corresponding ether by any known alkylating agent such as R-X wherein R is alkyl and X is a good leaving group such as halo, sulfonyl, sulfate group and the like. Some non-limiting examples of the alkylating agent include alkyl halides, alkyl sulfonates, and alkyl sulfates. In general, the C15 alcohols may be converted to C15 alkoxides first by a base and then the C15 alkoxides subsequently may be reacted with R-X where X is Cl, Br, or I to form the corresponding ethers as shown in Scheme 4 below. In some embodiments, the base can be an active metal such as metallic sodium or a metal hydride such as sodium hydride, lithium aluminum hydride, and sodium borohydride.
Scheme 4 OH OR
R-X
X = CI, Br or I OR
1001731 Alternatively, C15 olefinic alcohols can be first alkylated or esterified as described above and then subsequently hydrogenated, as depicted in Scheme 5 below where R' is R or C(=0)R and R is H or alkyl.
Scheme 5 OH
~-11OH \ \ /
R'-X
OR' \ \ \ OR, \
Hydrogenation OR' OR' 1001741 Referring to Scheme 6 below, the esterification can be carried out in the same manner as described above. The subsequent hydrogenation can be carried out in the same manner as described above.
Alternatively, the subsequent hydrogenation of the double bonds can be done selectively by using any hydrogenation catalyst that will not affect the -O-C(=O)R group. In some embodiments, the hydrogenation catalyst is Pd/C using diphenylsulfide as a catalyst poison which selectively reduces olefin functionalities without hydrogenolysis of the O-C(=O)R group, as disclosed in Mori et al., Or .g Lett., 8, 3279-3281 (2006), which is incorporated herein by reference. In other embodiments, poly(ethylene glycol) and Adams' catalyst, i.e., Pt02, can be used as a solvent to selectively hydrogenate the double bonds with hydrogen at I
atmospheric pressure. The use of the Adams' catalyst is disclosed in Chandrasekhar et al., J. Or Chem., 71, 2196-2199 (2006), which is incorporated herein by reference.
Scheme 6 OH
OH \ \ /
J Esterification O
O O-~-R
Hydrogenation O
O O-'-R
O-'-R
(IV) (V) 1001751 The hydrogenation of the C15 isoprenoid starting materials can be carried out in the presence of an asymmetric hydrogenation catalyst such as rhodium-chiral diphosphine complex to form stereospecific hydrogenated products substantially free of other stereoisomers. A non-limiting example of the asymmetric hydrogenation catalyst includes the rhodium-DIPAMP catalyst. The rhodium-DIPAMP catalyst and other asymmetric hydrogenation catalysts are disclosed in Vineyard et al., J. Am.
Chem. Soc. 1977, 99, (18), 5946;
Ryoji Noyori, "Asymmetric Catalysis In Organic Synthesis," John Wiley & Sons Inc., New York, Chapter 2, pp. 16-94 (1994); and Blaser et al., "Asymmetric Catalysis on Industrial Scale: Challenges, Approaches and Solutions," Wiley-VCH, Weinheim, pp. 23-52 (2004), all of which are incorporated herein by reference in their entirety.
1001761 In some embodiments, a-farnesene and (3-farnesene can be hydrogenated in the presence of an asymmetric hydrogenation catalyst to form one of the four possible stereoisomers of farnesane, i.e., compounds (111-a), (Ill-b), (lII-c), and (II1-d), as shown below.
CH3 H3C H HC H (III-a) , CH3 H3C , H H 1C H3 (III-b) H3C CHs H (IlI-c) 3 H CH3 H ,CH3 H3C CH3, and CH3 H CH HC H (1I1-d) H3C CHs .
1001771 Similarly, farnesol can be hydrogenated in the presence of an asymmetric hydrogenation catalyst to form one of the four possible stereoisomers of 3,7,11-trimethyldodecan-l-ol as shown below.
R-X
X = CI, Br or I OR
1001731 Alternatively, C15 olefinic alcohols can be first alkylated or esterified as described above and then subsequently hydrogenated, as depicted in Scheme 5 below where R' is R or C(=0)R and R is H or alkyl.
Scheme 5 OH
~-11OH \ \ /
R'-X
OR' \ \ \ OR, \
Hydrogenation OR' OR' 1001741 Referring to Scheme 6 below, the esterification can be carried out in the same manner as described above. The subsequent hydrogenation can be carried out in the same manner as described above.
Alternatively, the subsequent hydrogenation of the double bonds can be done selectively by using any hydrogenation catalyst that will not affect the -O-C(=O)R group. In some embodiments, the hydrogenation catalyst is Pd/C using diphenylsulfide as a catalyst poison which selectively reduces olefin functionalities without hydrogenolysis of the O-C(=O)R group, as disclosed in Mori et al., Or .g Lett., 8, 3279-3281 (2006), which is incorporated herein by reference. In other embodiments, poly(ethylene glycol) and Adams' catalyst, i.e., Pt02, can be used as a solvent to selectively hydrogenate the double bonds with hydrogen at I
atmospheric pressure. The use of the Adams' catalyst is disclosed in Chandrasekhar et al., J. Or Chem., 71, 2196-2199 (2006), which is incorporated herein by reference.
Scheme 6 OH
OH \ \ /
J Esterification O
O O-~-R
Hydrogenation O
O O-'-R
O-'-R
(IV) (V) 1001751 The hydrogenation of the C15 isoprenoid starting materials can be carried out in the presence of an asymmetric hydrogenation catalyst such as rhodium-chiral diphosphine complex to form stereospecific hydrogenated products substantially free of other stereoisomers. A non-limiting example of the asymmetric hydrogenation catalyst includes the rhodium-DIPAMP catalyst. The rhodium-DIPAMP catalyst and other asymmetric hydrogenation catalysts are disclosed in Vineyard et al., J. Am.
Chem. Soc. 1977, 99, (18), 5946;
Ryoji Noyori, "Asymmetric Catalysis In Organic Synthesis," John Wiley & Sons Inc., New York, Chapter 2, pp. 16-94 (1994); and Blaser et al., "Asymmetric Catalysis on Industrial Scale: Challenges, Approaches and Solutions," Wiley-VCH, Weinheim, pp. 23-52 (2004), all of which are incorporated herein by reference in their entirety.
1001761 In some embodiments, a-farnesene and (3-farnesene can be hydrogenated in the presence of an asymmetric hydrogenation catalyst to form one of the four possible stereoisomers of farnesane, i.e., compounds (111-a), (Ill-b), (lII-c), and (II1-d), as shown below.
CH3 H3C H HC H (III-a) , CH3 H3C , H H 1C H3 (III-b) H3C CHs H (IlI-c) 3 H CH3 H ,CH3 H3C CH3, and CH3 H CH HC H (1I1-d) H3C CHs .
1001771 Similarly, farnesol can be hydrogenated in the presence of an asymmetric hydrogenation catalyst to form one of the four possible stereoisomers of 3,7,11-trimethyldodecan-l-ol as shown below.
H3C OH, H3 H3C ,H H CH3 H3C OH, and H3C OH, 1001781 Similarly, nerolidol can be hydrogenated in the presence of an asymmetric hydrogenation catalyst to form one of the four possible stereoisomers of 3,7,11-trimethyldodecan-3-ol as shown below.
H3C CH3 , H3C CH3 , H3C CH31 and H3C CH3 .
1001791 Similarly, Cis olefinic alcohols or their alkylated, esterified, sulfated, phosphated, sulfonated, or phosphonated products can also be hydrogenated in the presence of an asymmetric hydrogenation catalyst to form the corresponding stereospecific hydrogenated products.
1001801 In yet another alternative method, the hydrogenation and the alkylation, esterification, sulfation, sulfonation, phosphation, or phosphonation of the C15 olefinic alcohol can occur simultaneously.
Fuel Compositions 1001811 The fuel composition disclosed herein can be produced in a cost-effective and environmentally friendly manner. Advantageously, the isoprenoid compounds provided herein can be produced by one or more microorganisms. These isoprenoid compounds can thus provide a renewable source of energy for diesel or jet fuels, in particularly the fuel compositions provided herein. Further, these isoprenoid compounds can decrease dependence on non-renewable sources of fuel, fuel components, and/or fuel additives. In certain embodiments, the present invention encompasses a fuel composition comprising a bioengineered farnesane.
1001821 As demonstrated above, embodiments of the invention provide various fuel compositions which are particularly useful as diesel or jet fuels. As compared to currently available diesel and fatty acid methyl ester derived biodiesel fuels, the fuel compositions disclosed herein can be more resistant to oxidative degradation and thus have an increased shelf life. Consequently, in some embodiments, the fuel composition has a shelf life of at least about one year, at least about two years, at least about three years, at least about four years, at least about five years, at least about ten years, at least about fifteen years, at least about twenty years, or at least about twenty five years. In other embodiments, the fuel composition has a shelf life of at least about fifty years. In further embodiments, the fuel composition has a shelf life of more than fifty years.
1001831 While the invention has been described with respect to a limited number of embodiments, the specific features of one embodiment should not be attributed to other embodiments of the invention. No single embodiment is representative of all aspects of the invention. In some embodiments, the compositions or methods may include numerous compounds or steps not mentioned herein. In other embodiments, the compositions or methods do not include, or are substantially free of, any compounds or steps not enumerated herein. Variations and modifications from the described embodiments exist. For example, the diesel fuel need not be a mixture of normal paraffins and branched paraffins. It can comprise any type of hydrocarbons, so long as the aromatic content in the diesel fuel is less than 10% by weight and the sulfur content is less than 100 ppm. While it is preferred that the diesel fuel have an aromatic content of less than 10% by weight and a sulfur content of less than 100 ppm, a diesel fuel with an aromatic content greater than 10% by weight and/or a sulfur content higher than 100 ppm is also acceptable for some purposes. It should be noted that the application of the diesel fuel is not limited to diesel engines; it can be used in any equipment which requires a diesel fuel, such as an emergency generator. Although it is a regulatory requirement that all diesel fuels have a cetane number of at least 40, not all diesel fuels in accordance with embodiments of the invention need to meet this regulatory requirement. In other words, diesel fuels with a cetane number of less than 40 are also acceptable. It is noted that the methods for making and using the diesel fuel are described with reference to a number of steps. In some embodiments, these steps can be practiced in any sequence. In some embodiments, one or more steps may be omitted or combined but still achieve substantially the same results. The appended claims intend to cover all such variations and modifications as falling within the scope of the invention.
1001841 All publications and patent applications mentioned in this specification are herein incorporated by reference to the same extent as if each individual publication or patent application was specifically and individually indicated to be incorporated by reference. Although the foregoing invention has been described in some detail by way of illustration and example for purposes of clarity of understanding, it will be readily apparent to those of ordinary skill in the art in light of the teachings of this invention that certain changes and modifications may be made thereto without departing from the spirit or scope of the appended claims.
EXAMPLES
1001851 The practice of the present invention can employ, unless otherwise indicated, conventional techniques of the biosynthetic industry and the like, which are within the skill of the art. To the extent such techniques are not described fully herein, one can find ample reference to them in the scientific literature.
1001861 In the following examples, efforts have been made to ensure accuracy with respect to numbers used (for example, amounts, temperature, and so on), but variation and deviation can be accommodated, and in the event a clerical error in the numbers reported herein exists, one of ordinary skill in the arts to which this invention pertains can deduce the correct amount in view of the remaining disclosure herein. Unless indicated otherwise, temperature is reported in degrees Celsius, and pressure is at or near atmospheric pressure at sea level. All reagents, unless otherwise indicated, were obtained commercially.
The following examples are intended for illustrative purposes only and do not limit in any way the scope of the present invention.
Example 1 1001871 This example describes methods for making expression plasmids that encode enzymes including enzymes of the MEV pathway from Saccharomyces cerevisiae organized in operons.
1001881 Expression plasmid pMevT was generated by inserting the MevT operon into the pBAD33 vector. The MevT operon encodes the set of MEV pathway enzymes that together transform the ubiquitous precursor acetyl-CoA to (R)-mevalonate, namely acetoacetyl-CoA thiolase, HMG-CoA synthase, and HMG-CoA reductase. The MevT operon was generated by PCR amplifying from Escherichia coli genomic DNA the coding sequence of the atoB gene (GenBank accession number NC_000913 REGION:
2324131..2325315) (encodes an acetoacetyl-CoA thiolase), from Saccharomyces cerevisiae genomic DNA the coding sequence of the ERG13 gene (GenBank accession number X96617, REGION: 220..1695) (encodes a HMG-CoA
synthase), and from Saccharomyces cerevisiae genomic DNA a segment of the coding region of the HMGI
gene (GenBank accession number M22002, REGION: 1660.3165) (encodes a truncated HMG-CoA reductase (tHMGR)). The upstream PCR primer used for the amplification of the HMGI gene fragment included an artificial start codon. The amplified fragments were spliced together using overlap extensions (SOEing), during which process ribosome binding sites were introduced after the atoB and the ERG13 coding sequences.
After the addition of 3' A overhangs, the MevT operon was ligated into the TA
cloning vector pCR4 (Invitrogen, Carlsbad, CA). The MevT operon was subsequently ligated into the Xmal Pstl restriction site of vector pBAD33 (Guzman et al. (1995) J. Bacteriol. 177(14): 4121-4130). To place the operon under the control of the PLoc promoter, the araC-PBADNsi1-XmaI fragment of pBAD33 was replaced with the Nsil Xmal fragment of pBBR I MCS, yielding expression plasmid pMevT (see U.S. Patent Number 7,192,751).
1001891 Expression plasmid pAM36-MevT66 was generated by inserting the MevT66 operon into the pAM36 vector. The pAM36 vector was generated by inserting an oligonucleotide cassette containing Asc/-Sfrl-AsiS/-Xhol-Pacl-Fs/l-PmeI restriction sites into the pACYC 184 vector (GenBank accession number X06403), and by removing the tetramycin resistance conferring gene in pACYCl84. The MevT66 operon was synthetically generated using SEQ ID NO: I as a template, which comprises the atoB gene from Escherichia coli (GenBank accession number NC_000913 REGION:
2324131..2325315), the ERG13 gene from Saccharomyces cerevisiae (GenBank accession number X96617, REGION:
220..1695), and a truncated version of the HMGI gene from Saccharomyces cerevisiae (GenBank accession number M22002, REGION:
1777..3285), all three sequences being codon-optimized for expression in Escherichia coli. The synthetically generated MevT66 operon was flanked by a 5' EcoRl restriction site and a 3' Hind III restriction site, and could thus be cloned into compatible restriction sites of a cloning vector such as a standard pUC or pACYC
origin vector. The MevT66 operon was PCR amplified with flanking Sfi/ and AsiSl restriction sites, the amplified DNA fragment was digested to completion using Sfil and AsiSI
restriction enzymes, the reaction mixture was resolved by gel electrophoresis, the approximately 4.2 kb DNA
fragment was gel extracted using a gel purification kit (Qiagen, Valencia, CA), and the isolated DNA fragment was ligated into the SfrI AsiSI
restriction site of the pAM36 vector, yielding expression plasmid pAM36-MevT66.
H3C CH3 , H3C CH3 , H3C CH31 and H3C CH3 .
1001791 Similarly, Cis olefinic alcohols or their alkylated, esterified, sulfated, phosphated, sulfonated, or phosphonated products can also be hydrogenated in the presence of an asymmetric hydrogenation catalyst to form the corresponding stereospecific hydrogenated products.
1001801 In yet another alternative method, the hydrogenation and the alkylation, esterification, sulfation, sulfonation, phosphation, or phosphonation of the C15 olefinic alcohol can occur simultaneously.
Fuel Compositions 1001811 The fuel composition disclosed herein can be produced in a cost-effective and environmentally friendly manner. Advantageously, the isoprenoid compounds provided herein can be produced by one or more microorganisms. These isoprenoid compounds can thus provide a renewable source of energy for diesel or jet fuels, in particularly the fuel compositions provided herein. Further, these isoprenoid compounds can decrease dependence on non-renewable sources of fuel, fuel components, and/or fuel additives. In certain embodiments, the present invention encompasses a fuel composition comprising a bioengineered farnesane.
1001821 As demonstrated above, embodiments of the invention provide various fuel compositions which are particularly useful as diesel or jet fuels. As compared to currently available diesel and fatty acid methyl ester derived biodiesel fuels, the fuel compositions disclosed herein can be more resistant to oxidative degradation and thus have an increased shelf life. Consequently, in some embodiments, the fuel composition has a shelf life of at least about one year, at least about two years, at least about three years, at least about four years, at least about five years, at least about ten years, at least about fifteen years, at least about twenty years, or at least about twenty five years. In other embodiments, the fuel composition has a shelf life of at least about fifty years. In further embodiments, the fuel composition has a shelf life of more than fifty years.
1001831 While the invention has been described with respect to a limited number of embodiments, the specific features of one embodiment should not be attributed to other embodiments of the invention. No single embodiment is representative of all aspects of the invention. In some embodiments, the compositions or methods may include numerous compounds or steps not mentioned herein. In other embodiments, the compositions or methods do not include, or are substantially free of, any compounds or steps not enumerated herein. Variations and modifications from the described embodiments exist. For example, the diesel fuel need not be a mixture of normal paraffins and branched paraffins. It can comprise any type of hydrocarbons, so long as the aromatic content in the diesel fuel is less than 10% by weight and the sulfur content is less than 100 ppm. While it is preferred that the diesel fuel have an aromatic content of less than 10% by weight and a sulfur content of less than 100 ppm, a diesel fuel with an aromatic content greater than 10% by weight and/or a sulfur content higher than 100 ppm is also acceptable for some purposes. It should be noted that the application of the diesel fuel is not limited to diesel engines; it can be used in any equipment which requires a diesel fuel, such as an emergency generator. Although it is a regulatory requirement that all diesel fuels have a cetane number of at least 40, not all diesel fuels in accordance with embodiments of the invention need to meet this regulatory requirement. In other words, diesel fuels with a cetane number of less than 40 are also acceptable. It is noted that the methods for making and using the diesel fuel are described with reference to a number of steps. In some embodiments, these steps can be practiced in any sequence. In some embodiments, one or more steps may be omitted or combined but still achieve substantially the same results. The appended claims intend to cover all such variations and modifications as falling within the scope of the invention.
1001841 All publications and patent applications mentioned in this specification are herein incorporated by reference to the same extent as if each individual publication or patent application was specifically and individually indicated to be incorporated by reference. Although the foregoing invention has been described in some detail by way of illustration and example for purposes of clarity of understanding, it will be readily apparent to those of ordinary skill in the art in light of the teachings of this invention that certain changes and modifications may be made thereto without departing from the spirit or scope of the appended claims.
EXAMPLES
1001851 The practice of the present invention can employ, unless otherwise indicated, conventional techniques of the biosynthetic industry and the like, which are within the skill of the art. To the extent such techniques are not described fully herein, one can find ample reference to them in the scientific literature.
1001861 In the following examples, efforts have been made to ensure accuracy with respect to numbers used (for example, amounts, temperature, and so on), but variation and deviation can be accommodated, and in the event a clerical error in the numbers reported herein exists, one of ordinary skill in the arts to which this invention pertains can deduce the correct amount in view of the remaining disclosure herein. Unless indicated otherwise, temperature is reported in degrees Celsius, and pressure is at or near atmospheric pressure at sea level. All reagents, unless otherwise indicated, were obtained commercially.
The following examples are intended for illustrative purposes only and do not limit in any way the scope of the present invention.
Example 1 1001871 This example describes methods for making expression plasmids that encode enzymes including enzymes of the MEV pathway from Saccharomyces cerevisiae organized in operons.
1001881 Expression plasmid pMevT was generated by inserting the MevT operon into the pBAD33 vector. The MevT operon encodes the set of MEV pathway enzymes that together transform the ubiquitous precursor acetyl-CoA to (R)-mevalonate, namely acetoacetyl-CoA thiolase, HMG-CoA synthase, and HMG-CoA reductase. The MevT operon was generated by PCR amplifying from Escherichia coli genomic DNA the coding sequence of the atoB gene (GenBank accession number NC_000913 REGION:
2324131..2325315) (encodes an acetoacetyl-CoA thiolase), from Saccharomyces cerevisiae genomic DNA the coding sequence of the ERG13 gene (GenBank accession number X96617, REGION: 220..1695) (encodes a HMG-CoA
synthase), and from Saccharomyces cerevisiae genomic DNA a segment of the coding region of the HMGI
gene (GenBank accession number M22002, REGION: 1660.3165) (encodes a truncated HMG-CoA reductase (tHMGR)). The upstream PCR primer used for the amplification of the HMGI gene fragment included an artificial start codon. The amplified fragments were spliced together using overlap extensions (SOEing), during which process ribosome binding sites were introduced after the atoB and the ERG13 coding sequences.
After the addition of 3' A overhangs, the MevT operon was ligated into the TA
cloning vector pCR4 (Invitrogen, Carlsbad, CA). The MevT operon was subsequently ligated into the Xmal Pstl restriction site of vector pBAD33 (Guzman et al. (1995) J. Bacteriol. 177(14): 4121-4130). To place the operon under the control of the PLoc promoter, the araC-PBADNsi1-XmaI fragment of pBAD33 was replaced with the Nsil Xmal fragment of pBBR I MCS, yielding expression plasmid pMevT (see U.S. Patent Number 7,192,751).
1001891 Expression plasmid pAM36-MevT66 was generated by inserting the MevT66 operon into the pAM36 vector. The pAM36 vector was generated by inserting an oligonucleotide cassette containing Asc/-Sfrl-AsiS/-Xhol-Pacl-Fs/l-PmeI restriction sites into the pACYC 184 vector (GenBank accession number X06403), and by removing the tetramycin resistance conferring gene in pACYCl84. The MevT66 operon was synthetically generated using SEQ ID NO: I as a template, which comprises the atoB gene from Escherichia coli (GenBank accession number NC_000913 REGION:
2324131..2325315), the ERG13 gene from Saccharomyces cerevisiae (GenBank accession number X96617, REGION:
220..1695), and a truncated version of the HMGI gene from Saccharomyces cerevisiae (GenBank accession number M22002, REGION:
1777..3285), all three sequences being codon-optimized for expression in Escherichia coli. The synthetically generated MevT66 operon was flanked by a 5' EcoRl restriction site and a 3' Hind III restriction site, and could thus be cloned into compatible restriction sites of a cloning vector such as a standard pUC or pACYC
origin vector. The MevT66 operon was PCR amplified with flanking Sfi/ and AsiSl restriction sites, the amplified DNA fragment was digested to completion using Sfil and AsiSI
restriction enzymes, the reaction mixture was resolved by gel electrophoresis, the approximately 4.2 kb DNA
fragment was gel extracted using a gel purification kit (Qiagen, Valencia, CA), and the isolated DNA fragment was ligated into the SfrI AsiSI
restriction site of the pAM36 vector, yielding expression plasmid pAM36-MevT66.
1001901 Expression plasmid pAM25 was generated by inserting the MevT66 operon into the pAM29 vector. The pAM29 vector was created by assembling the p 15A origin of replication and kanamycin resistance conferring gene from pZS24-MCSI (Lutz and Bujard (1997) NuclAcids Res. 25:1203-1210) with an oligonucleotide-generated lacUV5 promoter. The DNA synthesis construct comprising the MevT66 operon (see description for pAM36-MevT66 above) was digested to completion using EcoRI and Hind III restriction enzymes, the reaction mixture was resolved by gel electrophoresis, the approximately 4.2 kb DNA fragment was gel extracted, and the isolated DNA fragment was ligated into the EcoRl Hindlll restriction site of pAM29, yielding expression plasmid pAM25.
1001911 Expression plasmid pMevB-Cm was generated by inserting the MevB operon into the pBBRI MCS-1 vector. The MevB operon encodes the set of enzymes that together convert (R)-mevalonate to IPP, namely mevalonate kinase, phosphomevalonate kinase, and mevalonate pyrophosphate carboxylase. The MevB operon was generated by PCR amplifying from Saccharomyces cerevisiae genomic DNA the coding sequences of the ERG12 gene (GenBank accession number X55875, REGION:
580..1911) (encodes a mevalonate kinase), the ERG8 gene (GenBank accession number Z49939, REGION:
3363..4718) (encodes a phosphomevalonate kinase), and the MVD] gene (GenBank accession number X97557, REGION: 544..1734) (encodes a mevalonate pyrophosphate carboxylase), and by splicing the PCR
fragments together using overlap extensions (SOEing). By choosing appropriate primer sequences, the stop codons of ERG12 and ERG8 were changed from TAA to TAG during amplification to introduce ribosome binding sites. After the addition of 3' A overhangs, the MevB operon was ligated into the TA cloning vector pCR4 (Invitrogen, Carlsbad, CA). The MevB operon was excised by digesting the cloning construct to completion using Pstl restriction enzyme, resolving the reaction mixture by gel electrophoresis, gel extracting the approximately 4.2 kb DNA fragment, and ligating the isolated DNA fragment into the Pst! restriction site of vector pBBRI MCS-1 (Kovach et al., Gene 166(1): 175-176 (1995)), yielding expression plasmid pMevB-Cm.
1001921 Expression plasmid pMBI was generated by inserting the MBl operon into the pBBRI MCS-3 vector. In addition to the enzymes of the MevB operon, the MBI operon also encodes an isopentenyl pyrophosphatase isomerase, which catalyzes the conversion of IPP to DMAPP. The MBI operon was generated by PCR amplifying from Escherichia coli genomic DNA the coding sequence of the idi gene (GenBank accession number AF119715) using primers that contained an Xmal restriction site at their 5' ends, digesting the amplified DNA fragment to completion using Xmal restriction enzyme, resolving the reaction mixture by gel electrophoresis, gel extracting the approximately 0.5 kb fragment, and ligating the isolated DNA fragment into the Xmal restriction site of expression plasmid pMevB-Cm, thereby placing idi at the 3' end of the MevB operon. The MBI operon was subcloned into the Sall Sacl restriction site of vector pBBRIMCS-3 (Kovach et al., Gene 166(1): 175-176 (1995)), yielding expression plasmid pMBI (see U.S.
Patent Number 7,192,751).
1001931 Expression plasmid pMBIS was generated by inserting the ispA gene into pMBI. The ispA gene encodes a farnesyl pyrophosphate synthase, which catalyzes the condensation of two molecules of IPP with one molecule of DMAPP to make FPP. The coding sequence of the ispA gene (GenBank accession number D00694, REGION: 484..1383) was PCR amplified from Escherichia coli genomic DNA
using a forward primer with a Sac// restriction site and a reverse primer with a Sac1 restriction site. The amplified PCR product was digested to completion using Sacll and Sacl restriction enzymes, the reaction mixture was resolved by gel electrophoresis, the approximately 0.9 kb DNA fragment was gel extracted, and the isolated DNA fragment was ligated into the Sac11 Sacl restriction site of pMBI, thereby placing the ispA gene 3' of idi and the MevB
operon, and yielding expression plasmid pMBIS (see U.S. Patent Number 7,192,751).
1001941 Expression plasmid pAM45 was generated by inserting the MBIS operon into pAM36-MevT66 and adding lacUV5 promoters in front of the MBIS and MevT66 operons. The MBIS
operon was PCR
amplified from pMBIS using primers comprising a 5' XhoI restriction site and a 3' Pacl restriction site, the amplified PCR product was digested to completion usingXhol and Pacl restriction enzymes, the reaction mixture was resolved by gel electrophoresis, the approximately 5.4 kb DNA
fragment was gel extracted, and the isolated DNA fragment was ligated into the XhoI Pacl restriction site of pAM36-MevT66, yielding expression plasmid pAM43. A DNA fragment comprising a nucleotide sequence encoding the lacUV5 promoter was synthesized from oligonucleotides, and sub-cloned into the Ascl SfiI and AsiSl Xhol restriction sites of pAM43, yielding expression plasmid pAM45.
Example 2 1001951 This example describes methods for making expression vectors encoding enzymes including enzymes of the MEV pathway from Staphylococcus aureus organized in operons.
1001961 Expression plasmid pAM41 was derived from expression plasmid pAM25 by replacing the coding sequence of the HMGI gene, which encodes a truncated Saccharomyces cerevisiae HMG-CoA
reductase, with the coding sequence of the mvaA gene, which encodes the Staphylococcus aureus HMG-CoA
reductase (GenBank accession number BA000017, REGION: 2688925..2687648). The coding sequence of the mvaA gene was PCR amplified from Staphyloccoccus aureus subsp. aureus (ATCC
70069) genomic DNA
using primers 4-49 mvaA Spel (SEQ ID NO: 13) and 4-49 mvaARXba1(SEQ ID NO:
14), the amplified DNA fragment was digested to completion using Spel restriction enzyme, the reaction mixture was resolved by gel electrophoresis, and the approximately 1.3 kb DNA fragment was gel extracted. The HMGI coding sequence was removed from pAM25 by digesting the plasmid to completion using Hindlll restriction enzyme.
The terminal overhangs of the resulting linear DNA fragment were blunted using T4 DNA polymerase. The DNA fragment was then partially digested using Spel restriction enzyme, the reaction mixture was resolved by gel electrophoresis, and the approximately 4.8 kb DNA fragment was gel extracted. The isolated DNA
fragment was ligated with the Spe/-digested mvaA PCR product, yielding expression plasmid pAM41.
1001971 Expression plasmid pAM52 was derived from expression plasmid pAM41 by replacing the coding sequence of the ERG13 gene, which encodes the Saccharomyces cerevisiae HMG-CoA synthase, with the coding sequence of the mvaS gene, which encodes the Staphylococcus aureus HMG-CoA synthase (GenBank accession number BA000017, REGION: 2689180..2690346). The coding sequence of the mvaS
gene was PCR amplified from Staphyloccoccus aureus subsp. aureus (ATCC 70069) genomic DNA using primers HMGS 5' Sa mvaS-S (SEQ ID NO: 15) and HMGS 3' Sa mvaS-AS (SEQ ID NO:
16), and the amplified DNA fragment was used as a PCR primer to replace the coding sequence of the HMGI gene in pAM4 I according to the method of Geiser et al. (BioTechniques 31:88-92 (2001)), yielding expression plasmid pAM52. The nucleotide sequence of the atoB(opt):mvaS:mvaA operon contained in pAM52 is SEQ
ID NO: 2.
1001911 Expression plasmid pMevB-Cm was generated by inserting the MevB operon into the pBBRI MCS-1 vector. The MevB operon encodes the set of enzymes that together convert (R)-mevalonate to IPP, namely mevalonate kinase, phosphomevalonate kinase, and mevalonate pyrophosphate carboxylase. The MevB operon was generated by PCR amplifying from Saccharomyces cerevisiae genomic DNA the coding sequences of the ERG12 gene (GenBank accession number X55875, REGION:
580..1911) (encodes a mevalonate kinase), the ERG8 gene (GenBank accession number Z49939, REGION:
3363..4718) (encodes a phosphomevalonate kinase), and the MVD] gene (GenBank accession number X97557, REGION: 544..1734) (encodes a mevalonate pyrophosphate carboxylase), and by splicing the PCR
fragments together using overlap extensions (SOEing). By choosing appropriate primer sequences, the stop codons of ERG12 and ERG8 were changed from TAA to TAG during amplification to introduce ribosome binding sites. After the addition of 3' A overhangs, the MevB operon was ligated into the TA cloning vector pCR4 (Invitrogen, Carlsbad, CA). The MevB operon was excised by digesting the cloning construct to completion using Pstl restriction enzyme, resolving the reaction mixture by gel electrophoresis, gel extracting the approximately 4.2 kb DNA fragment, and ligating the isolated DNA fragment into the Pst! restriction site of vector pBBRI MCS-1 (Kovach et al., Gene 166(1): 175-176 (1995)), yielding expression plasmid pMevB-Cm.
1001921 Expression plasmid pMBI was generated by inserting the MBl operon into the pBBRI MCS-3 vector. In addition to the enzymes of the MevB operon, the MBI operon also encodes an isopentenyl pyrophosphatase isomerase, which catalyzes the conversion of IPP to DMAPP. The MBI operon was generated by PCR amplifying from Escherichia coli genomic DNA the coding sequence of the idi gene (GenBank accession number AF119715) using primers that contained an Xmal restriction site at their 5' ends, digesting the amplified DNA fragment to completion using Xmal restriction enzyme, resolving the reaction mixture by gel electrophoresis, gel extracting the approximately 0.5 kb fragment, and ligating the isolated DNA fragment into the Xmal restriction site of expression plasmid pMevB-Cm, thereby placing idi at the 3' end of the MevB operon. The MBI operon was subcloned into the Sall Sacl restriction site of vector pBBRIMCS-3 (Kovach et al., Gene 166(1): 175-176 (1995)), yielding expression plasmid pMBI (see U.S.
Patent Number 7,192,751).
1001931 Expression plasmid pMBIS was generated by inserting the ispA gene into pMBI. The ispA gene encodes a farnesyl pyrophosphate synthase, which catalyzes the condensation of two molecules of IPP with one molecule of DMAPP to make FPP. The coding sequence of the ispA gene (GenBank accession number D00694, REGION: 484..1383) was PCR amplified from Escherichia coli genomic DNA
using a forward primer with a Sac// restriction site and a reverse primer with a Sac1 restriction site. The amplified PCR product was digested to completion using Sacll and Sacl restriction enzymes, the reaction mixture was resolved by gel electrophoresis, the approximately 0.9 kb DNA fragment was gel extracted, and the isolated DNA fragment was ligated into the Sac11 Sacl restriction site of pMBI, thereby placing the ispA gene 3' of idi and the MevB
operon, and yielding expression plasmid pMBIS (see U.S. Patent Number 7,192,751).
1001941 Expression plasmid pAM45 was generated by inserting the MBIS operon into pAM36-MevT66 and adding lacUV5 promoters in front of the MBIS and MevT66 operons. The MBIS
operon was PCR
amplified from pMBIS using primers comprising a 5' XhoI restriction site and a 3' Pacl restriction site, the amplified PCR product was digested to completion usingXhol and Pacl restriction enzymes, the reaction mixture was resolved by gel electrophoresis, the approximately 5.4 kb DNA
fragment was gel extracted, and the isolated DNA fragment was ligated into the XhoI Pacl restriction site of pAM36-MevT66, yielding expression plasmid pAM43. A DNA fragment comprising a nucleotide sequence encoding the lacUV5 promoter was synthesized from oligonucleotides, and sub-cloned into the Ascl SfiI and AsiSl Xhol restriction sites of pAM43, yielding expression plasmid pAM45.
Example 2 1001951 This example describes methods for making expression vectors encoding enzymes including enzymes of the MEV pathway from Staphylococcus aureus organized in operons.
1001961 Expression plasmid pAM41 was derived from expression plasmid pAM25 by replacing the coding sequence of the HMGI gene, which encodes a truncated Saccharomyces cerevisiae HMG-CoA
reductase, with the coding sequence of the mvaA gene, which encodes the Staphylococcus aureus HMG-CoA
reductase (GenBank accession number BA000017, REGION: 2688925..2687648). The coding sequence of the mvaA gene was PCR amplified from Staphyloccoccus aureus subsp. aureus (ATCC
70069) genomic DNA
using primers 4-49 mvaA Spel (SEQ ID NO: 13) and 4-49 mvaARXba1(SEQ ID NO:
14), the amplified DNA fragment was digested to completion using Spel restriction enzyme, the reaction mixture was resolved by gel electrophoresis, and the approximately 1.3 kb DNA fragment was gel extracted. The HMGI coding sequence was removed from pAM25 by digesting the plasmid to completion using Hindlll restriction enzyme.
The terminal overhangs of the resulting linear DNA fragment were blunted using T4 DNA polymerase. The DNA fragment was then partially digested using Spel restriction enzyme, the reaction mixture was resolved by gel electrophoresis, and the approximately 4.8 kb DNA fragment was gel extracted. The isolated DNA
fragment was ligated with the Spe/-digested mvaA PCR product, yielding expression plasmid pAM41.
1001971 Expression plasmid pAM52 was derived from expression plasmid pAM41 by replacing the coding sequence of the ERG13 gene, which encodes the Saccharomyces cerevisiae HMG-CoA synthase, with the coding sequence of the mvaS gene, which encodes the Staphylococcus aureus HMG-CoA synthase (GenBank accession number BA000017, REGION: 2689180..2690346). The coding sequence of the mvaS
gene was PCR amplified from Staphyloccoccus aureus subsp. aureus (ATCC 70069) genomic DNA using primers HMGS 5' Sa mvaS-S (SEQ ID NO: 15) and HMGS 3' Sa mvaS-AS (SEQ ID NO:
16), and the amplified DNA fragment was used as a PCR primer to replace the coding sequence of the HMGI gene in pAM4 I according to the method of Geiser et al. (BioTechniques 31:88-92 (2001)), yielding expression plasmid pAM52. The nucleotide sequence of the atoB(opt):mvaS:mvaA operon contained in pAM52 is SEQ
ID NO: 2.
1001981 Expression plasmid pAM97 was derived from expression plasmid pAM45 by replacing the MevT66 operon with the (atoB(opt): mvaS: mvaA) operon of expression plasmid pAM52. Expression plasmid pAM45 was digested to completion using AsiSl and Sfil restriction enzymes, the reaction mixture was resolved by gel electrophoresis, and the approximately 8.3 kb DNA fragment lacking the MevT66 operon was gel extracted. The (atoB(opt):mvaS:mvaA) operon of pAM52 was PCR amplified using primers 19-25 atoB
Sfil-S (SEQ ID NO: 17) and 19-25 mvaA-AsiS1-AS (SEQ ID NO: 18), the PCR
product was digested to completion using Sfi1 and AsiSl restriction enzymes, the reaction mixture was resolved by gel electrophoresis, the approximately 3.8 kb DNA fragment was gel extracted, and the isolated DNA
fragment was ligated into the AsiSI Sfrl restriction site of expression plasmid pAM45, yielding expression plasmid pAM97 (see Figure 3 for a plasmid map).
Example 3 1001991 This example describes methods for making expression plasmids that encode enzymes including enzymes of the DXP pathway from Escherichia coli organized in operons.
1002001 Expression plasmid pAM408 was generated by inserting genes encoding enzymes of the "top"
DXP pathway into the pAM29 vector. Enzymes of the "top" DXP pathway include 1-deoxy-D-xylulose-5-phosphate synthase (encoded by the dxs gene of Escherichia coli), 1-deoxy-D-xylulose-5-phosphate reductoisomerase (encoded b), the dxr gene of Escherichia coli), 4-diphosphocytidyl-2C-methyl-D-erythritol synthase (encoded by the ispD gene of Escherichia coli), and 4-diphosphocytidyl-2C-methyl-D-erythritol synthase (encoded by the ispE gene of Escherichia coli), which together transform pyruvate and D-glyceraldehyde-3-phosphate into 4-diphosphocytidyl-2C-methyl-D-erythritol-2-phosphate. DNA fragments comprising nucleotide sequences that encode enzymes of the "top" DXP pathway were generated by PCR
amplifying the coding sequences of the dxs (GenBank accession number U00096 REGION: 437539..439401), dxr (GenBank accession number U00096 REGION: 193521..194717), ispD (GenBank accession number U00096 REGION: 2869803..2870512), and ispE (GenBank accession number U00096 REGION
1261249..1262100) genes from Escherichia coli strain DH1 (ATCC #33849) with added optimal Shine Dalgarno sequences and 5' and 3' restriction sites using the PCR primers shown in SEQ ID NOS: 19-26. The PCR products were resolved by gel electrophoresis, gel extracted, digested to completion using appropriate restriction enzymes (XhoI and KpnI for the PCR product comprising the dxs gene; Kpnl and Apal for the PCR
product comprising the dxr gene; Apal and NdeI for the PCR product comprising the ispD gene; Ndel and MIuI for the PCR product comprising the ispE gene), and purified using a PCR
purification kit (Qiagen, Valencia, CA). Roughly equimolar amounts of each PCR product were then added to a ligation reaction to assemble the individual genes into an operon. From this ligation reaction, I
ul of reaction mixture was used to PCR amplify two separate gene cassettes, namely the dxs-dxr and the ispD-ispE
gene cassettes. The dxs-dxr gene cassette was PCR amplified using primers 67-IA-C (SEQ ID NO: 19) and 67-1D-C (SEQ ID NO: 22), and the ispD-ispE gene cassette was PCR amplified using primers 67-1 E-C (SEQ
ID NO: 23) and 67-1 H-C
(SEQ ID NO: 26). The two PCR products were resolved by gel electrophoresis, and gel extracted. The PCR
product comprising the dxs-dxr gene cassette was digested to completion using Xhol and Apal restriction enzymes, and the PCR product comprising the ispD-ispE gene cassette was digested to completion using Apal and M1uI restriction enzymes. The two PCR products were purified, and the purified DNA fragments were Iigated into the Sall MIuI restriction site of the pAM29 vector, yielding expression plasmid pAM408 (see Figure 4 for a plasmid map).
1002011 Expression plasmid pAM409 was generated by inserting genes encoding enzymes of the "bottom" DXP pathway into the pAM369 vector. Enzymes of the "bottom" DXP
pathway include 2C-methyl-D-erythritol 2,4-cyclodiphosphate synthase (encoded by the ispF gene of Escherichia coli), 1-hydroxy-2-methyl-2-(E)-butenyl-4-diphosphate synthase (encoded by the ispG gene of Escherichia coli), and isopentenyl/dimethylallyl diphosphate synthase (encoded by the ispH gene of Escherichia coli), which together transform 4-diphosphocytidyl-2C-methyl-D-erythritol-2-phosphate to IPP and DMAPP. IPP is also converted to DMAPP through the activity of isopentyl diphosphate isomerase (encoded by the idi gene of Escherichia coli). DMAPP can be further converted to FPP through the activity of a farnesyl diphosphate synthase (such as encoded by the ispA gene of Escherichia coli). An operon encoding enzymes of the "bottom" DXP pathway as well as an isopentyl diphosphate isomerase and a farnesyl diphosphate synthase was generated by PCR amplifying the ispF (GenBank accession number U00096 REGION:
2869323..2869802), ispG (GenBank accession number U00096 REGION:
2638708..2639826), ispH
(GenBank accession number U00096 REGION: 26277..27227), idi (GenBank accession number AF 119715), and ispA (GenBank accession number D00694 REGION: 484..1383) genes from Escherichia coli strain DH I
(ATCC #33849) with added optimal Shine Dalgarno sequences and 5' and 3' restriction sites using the PCR
primers shown in SEQ ID NOS: 27-36. The PCR products were resolved by gel electrophoresis, gel extracted, digested with the appropriate restriction enzymes (BamH1 and Apa1 for the PCR
product comprising the ispF
gene; Kpnl and Apal for the PCR product comprising the ispG gene; Sal1 and Kpnl for the PCR product comprising the ispH gene; Sal1 and HindI11 for the PCR product comprising the idi gene; Hindlll and Nco1 for the PCR product comprising the ispA gene), and purified. Roughly equimolar amounts of each PCR product were then added to a ligation reaction to assemble the individual genes into an operon. From this ligation reaction, I ul of reaction mixture was used to PCR amplify two separate gene cassettes, namely the ispF-ispG
and the ispH-idi-ispA gene cassettes. The ispF-ispG gene cassette was PCR
amplified using primers 67-2A-C
(SEQ ID NO: 27) and 67-2D-C (SEQ ID NO: 30), and the ispH-idi-ispA gene cassette was PCR amplified using primers 67-2E-C (SEQ ID NO: 31) and 67-2J-C (SEQ ID NO: 36). The two PCR
products were resolved by gel electrophoresis, and gel extracted. The PCR product comprising the ispF-ispG gene cassette was digested to completion using BamHl and Kpnl restriction enzymes, and the PCR product comprising the ispH-idi-ispA gene cassette was digested to completion using KpnI and Ncol restriction enzymes. The two PCR products were purified. Vector pAM369 was created by assembling the pl5A
origin of replication from pAM29 and beta-lactamase gene for ampicillin resistance from pZE12-luc (Lutz and Bujard (1997) Nucl Acids Res. 25:1203-1210) with an oligonucleotide-generated lacUV5 promoter. The two isolated PCR products containing the "bottom" DXP pathway operon were ligated into the BamHI Ncol restriction site of the pAM369 vector, yielding expression plasmid pAM409.
1002021 Expression plasmid pAM424, a derivative of expression plasmid pAM409 containing the broad-host range RK2 origin of replication, was generated by transferring the lacUV5 promoter and the ispFGH-idi-ispA operon of pAM409 to the pAM257 vector. Vector pAM257 was generated as follows: the RK2 par locus was PCR-amplified from RK2 plasmid DNA (Meyer et al. (1975) Science 190:1226-1228) using primers 9-156A (SEQ ID NO: 37) and 9-156B (SEQ ID NO: 38), the 2.6 kb PCR product was digested to completion using Aatll and XhoI restriction enzymes, and the DNA fragment was ligated into a plasmid containing the p15 origin of replication and the chloramphenicol resistance conferring gene from vector pZA31-luc (Lutz and Bujard (1997) Nucl Acids Res. 25:1203-1210), yielding plasmid pAM37-par; pAM37-par was digested to completion using restriction enzymes Sacl and Hindltl, the reaction mixture was resolved by gel electrophoresis, the DNA fragment comprising the RK2 par locus and the chloramphenicol resistance gene was gel extracted, and the isolated DNA fragment was ligated into the Sacl HindllI site of the mini-RK2 replicon pRR 10 (Roberts et al. (1990) J Bacteriol. 172:6204-6216), yielding vector pAM 133; pAM 133 was digested to completion using Bglll and Hind111 restriction enzymes, the reaction mixture was resolved by gel electrophoresis, the approximately 6.4 kb DNA fragment lacking the ampicillin resistance gene and oriT
conjugative origin was gel extracted, and the isolated DNA fragment was ligated with a synthetically generated DNA fragment comprising a multiple cloning site that contained Pcil and Xhol restriction sites, yielding vector pAM257. Expression plasmid pAM409 was digested to completion using Xhol and Pcil restriction enzymes, the reaction mixture was resolved by gel electrophoresis, the approximately 4.4 kb DNA
fragment was gel extracted, and the isolated DNA fragment was ligated into the Xhol Pcil restriction site of the pAM257 vector, yielding expression plasmid pAM424 (see Figure 5 for a plasmid map).
Example 4 1002031 This example describes methods for making vectors for the targeted integration of nucleic acids encoding enzymes including enzymes of the MEV pathway into specific chromosomal locations of Saccharomyces cerevisiae.
1002041 Genomic DNA was isolated from Saccharomyces cerevisiae strains Y002 (CEN.PK2 background; MATA; ura3-52; trpl-289; leu2-3,112; his301; MAL2-8C; SUC2), Y007 (S288C
background MATA trp1063), Y051 (S288C background; MATa his301 leu2A0 lys200 ura3A0 PGALI-HMGI PGAL1-upc2-1 erg9::P~,,ET3-ERG9::H1S3 PGALI-ERG20 PGALi-HMG1 ) and EG 123 (MATA ura3; trp1; leu2; his4 canl). The strains were grown overnight in liquid medium containing 1% Yeast extract, 2% Bacto-peptone, and 2% Dextrose (YPD medium). Cells were isolated from 10 mL liquid cultures by centrifugation at 3,100 rpm, washing of cell pellets in 10 mL ultra-pure water, and re-centrifugation.
Genomic DNA was extracted using the Y-DER yeast DNA extraction kit (Pierce Biotechnologies, Rockford, IL) as per manufacturer's suggested protocol. Extracted genomic DNA was re-suspended in 100 uL 10 mM
Tris-Cl, pH 8.5, and OD26orz8o readings were taken on a ND-1000 spectrophotometer (NanoDrop Technologies, Wilmington, DE) to determine genomic DNA concentration and purity.
1002051 DNA amplification by Polymerase Chain Reaction (PCR) was done in an Applied Biosystems 2720 Thermocycler (Applied Biosystems Inc, Foster City, CA) using the Phusion High Fidelity DNA
Polymerase system (Finnzymes OY, Espoo, Finland) as per manufacturer's suggested protocol. Upon the completion of a PCR amplification of a DNA fragment that was to be inserted into the TOPO TA pCR2.1 cloning vector (Invitrogen, Carlsbad, CA), A nucleotide overhangs were created by adding 1 uL of Qiagen Taq Polymerase (Qiagen, Valencia, CA) to the reaction mixture and performing an additional 10 minute, 72 C
PCR extension step, followed by cooling to 4 C. Upon completion of a PCR
amplification, 8 uL of a 50%
glycerol solution was added to the reaction mix, and the entire mixture was loaded onto a 1% TBE (0.89 M
Tris, 0.89 M Boric acid, 0.02 M EDTA sodium salt) agarose gel containing 0.5 ug/mL ethidium bromide.
Sfil-S (SEQ ID NO: 17) and 19-25 mvaA-AsiS1-AS (SEQ ID NO: 18), the PCR
product was digested to completion using Sfi1 and AsiSl restriction enzymes, the reaction mixture was resolved by gel electrophoresis, the approximately 3.8 kb DNA fragment was gel extracted, and the isolated DNA
fragment was ligated into the AsiSI Sfrl restriction site of expression plasmid pAM45, yielding expression plasmid pAM97 (see Figure 3 for a plasmid map).
Example 3 1001991 This example describes methods for making expression plasmids that encode enzymes including enzymes of the DXP pathway from Escherichia coli organized in operons.
1002001 Expression plasmid pAM408 was generated by inserting genes encoding enzymes of the "top"
DXP pathway into the pAM29 vector. Enzymes of the "top" DXP pathway include 1-deoxy-D-xylulose-5-phosphate synthase (encoded by the dxs gene of Escherichia coli), 1-deoxy-D-xylulose-5-phosphate reductoisomerase (encoded b), the dxr gene of Escherichia coli), 4-diphosphocytidyl-2C-methyl-D-erythritol synthase (encoded by the ispD gene of Escherichia coli), and 4-diphosphocytidyl-2C-methyl-D-erythritol synthase (encoded by the ispE gene of Escherichia coli), which together transform pyruvate and D-glyceraldehyde-3-phosphate into 4-diphosphocytidyl-2C-methyl-D-erythritol-2-phosphate. DNA fragments comprising nucleotide sequences that encode enzymes of the "top" DXP pathway were generated by PCR
amplifying the coding sequences of the dxs (GenBank accession number U00096 REGION: 437539..439401), dxr (GenBank accession number U00096 REGION: 193521..194717), ispD (GenBank accession number U00096 REGION: 2869803..2870512), and ispE (GenBank accession number U00096 REGION
1261249..1262100) genes from Escherichia coli strain DH1 (ATCC #33849) with added optimal Shine Dalgarno sequences and 5' and 3' restriction sites using the PCR primers shown in SEQ ID NOS: 19-26. The PCR products were resolved by gel electrophoresis, gel extracted, digested to completion using appropriate restriction enzymes (XhoI and KpnI for the PCR product comprising the dxs gene; Kpnl and Apal for the PCR
product comprising the dxr gene; Apal and NdeI for the PCR product comprising the ispD gene; Ndel and MIuI for the PCR product comprising the ispE gene), and purified using a PCR
purification kit (Qiagen, Valencia, CA). Roughly equimolar amounts of each PCR product were then added to a ligation reaction to assemble the individual genes into an operon. From this ligation reaction, I
ul of reaction mixture was used to PCR amplify two separate gene cassettes, namely the dxs-dxr and the ispD-ispE
gene cassettes. The dxs-dxr gene cassette was PCR amplified using primers 67-IA-C (SEQ ID NO: 19) and 67-1D-C (SEQ ID NO: 22), and the ispD-ispE gene cassette was PCR amplified using primers 67-1 E-C (SEQ
ID NO: 23) and 67-1 H-C
(SEQ ID NO: 26). The two PCR products were resolved by gel electrophoresis, and gel extracted. The PCR
product comprising the dxs-dxr gene cassette was digested to completion using Xhol and Apal restriction enzymes, and the PCR product comprising the ispD-ispE gene cassette was digested to completion using Apal and M1uI restriction enzymes. The two PCR products were purified, and the purified DNA fragments were Iigated into the Sall MIuI restriction site of the pAM29 vector, yielding expression plasmid pAM408 (see Figure 4 for a plasmid map).
1002011 Expression plasmid pAM409 was generated by inserting genes encoding enzymes of the "bottom" DXP pathway into the pAM369 vector. Enzymes of the "bottom" DXP
pathway include 2C-methyl-D-erythritol 2,4-cyclodiphosphate synthase (encoded by the ispF gene of Escherichia coli), 1-hydroxy-2-methyl-2-(E)-butenyl-4-diphosphate synthase (encoded by the ispG gene of Escherichia coli), and isopentenyl/dimethylallyl diphosphate synthase (encoded by the ispH gene of Escherichia coli), which together transform 4-diphosphocytidyl-2C-methyl-D-erythritol-2-phosphate to IPP and DMAPP. IPP is also converted to DMAPP through the activity of isopentyl diphosphate isomerase (encoded by the idi gene of Escherichia coli). DMAPP can be further converted to FPP through the activity of a farnesyl diphosphate synthase (such as encoded by the ispA gene of Escherichia coli). An operon encoding enzymes of the "bottom" DXP pathway as well as an isopentyl diphosphate isomerase and a farnesyl diphosphate synthase was generated by PCR amplifying the ispF (GenBank accession number U00096 REGION:
2869323..2869802), ispG (GenBank accession number U00096 REGION:
2638708..2639826), ispH
(GenBank accession number U00096 REGION: 26277..27227), idi (GenBank accession number AF 119715), and ispA (GenBank accession number D00694 REGION: 484..1383) genes from Escherichia coli strain DH I
(ATCC #33849) with added optimal Shine Dalgarno sequences and 5' and 3' restriction sites using the PCR
primers shown in SEQ ID NOS: 27-36. The PCR products were resolved by gel electrophoresis, gel extracted, digested with the appropriate restriction enzymes (BamH1 and Apa1 for the PCR
product comprising the ispF
gene; Kpnl and Apal for the PCR product comprising the ispG gene; Sal1 and Kpnl for the PCR product comprising the ispH gene; Sal1 and HindI11 for the PCR product comprising the idi gene; Hindlll and Nco1 for the PCR product comprising the ispA gene), and purified. Roughly equimolar amounts of each PCR product were then added to a ligation reaction to assemble the individual genes into an operon. From this ligation reaction, I ul of reaction mixture was used to PCR amplify two separate gene cassettes, namely the ispF-ispG
and the ispH-idi-ispA gene cassettes. The ispF-ispG gene cassette was PCR
amplified using primers 67-2A-C
(SEQ ID NO: 27) and 67-2D-C (SEQ ID NO: 30), and the ispH-idi-ispA gene cassette was PCR amplified using primers 67-2E-C (SEQ ID NO: 31) and 67-2J-C (SEQ ID NO: 36). The two PCR
products were resolved by gel electrophoresis, and gel extracted. The PCR product comprising the ispF-ispG gene cassette was digested to completion using BamHl and Kpnl restriction enzymes, and the PCR product comprising the ispH-idi-ispA gene cassette was digested to completion using KpnI and Ncol restriction enzymes. The two PCR products were purified. Vector pAM369 was created by assembling the pl5A
origin of replication from pAM29 and beta-lactamase gene for ampicillin resistance from pZE12-luc (Lutz and Bujard (1997) Nucl Acids Res. 25:1203-1210) with an oligonucleotide-generated lacUV5 promoter. The two isolated PCR products containing the "bottom" DXP pathway operon were ligated into the BamHI Ncol restriction site of the pAM369 vector, yielding expression plasmid pAM409.
1002021 Expression plasmid pAM424, a derivative of expression plasmid pAM409 containing the broad-host range RK2 origin of replication, was generated by transferring the lacUV5 promoter and the ispFGH-idi-ispA operon of pAM409 to the pAM257 vector. Vector pAM257 was generated as follows: the RK2 par locus was PCR-amplified from RK2 plasmid DNA (Meyer et al. (1975) Science 190:1226-1228) using primers 9-156A (SEQ ID NO: 37) and 9-156B (SEQ ID NO: 38), the 2.6 kb PCR product was digested to completion using Aatll and XhoI restriction enzymes, and the DNA fragment was ligated into a plasmid containing the p15 origin of replication and the chloramphenicol resistance conferring gene from vector pZA31-luc (Lutz and Bujard (1997) Nucl Acids Res. 25:1203-1210), yielding plasmid pAM37-par; pAM37-par was digested to completion using restriction enzymes Sacl and Hindltl, the reaction mixture was resolved by gel electrophoresis, the DNA fragment comprising the RK2 par locus and the chloramphenicol resistance gene was gel extracted, and the isolated DNA fragment was ligated into the Sacl HindllI site of the mini-RK2 replicon pRR 10 (Roberts et al. (1990) J Bacteriol. 172:6204-6216), yielding vector pAM 133; pAM 133 was digested to completion using Bglll and Hind111 restriction enzymes, the reaction mixture was resolved by gel electrophoresis, the approximately 6.4 kb DNA fragment lacking the ampicillin resistance gene and oriT
conjugative origin was gel extracted, and the isolated DNA fragment was ligated with a synthetically generated DNA fragment comprising a multiple cloning site that contained Pcil and Xhol restriction sites, yielding vector pAM257. Expression plasmid pAM409 was digested to completion using Xhol and Pcil restriction enzymes, the reaction mixture was resolved by gel electrophoresis, the approximately 4.4 kb DNA
fragment was gel extracted, and the isolated DNA fragment was ligated into the Xhol Pcil restriction site of the pAM257 vector, yielding expression plasmid pAM424 (see Figure 5 for a plasmid map).
Example 4 1002031 This example describes methods for making vectors for the targeted integration of nucleic acids encoding enzymes including enzymes of the MEV pathway into specific chromosomal locations of Saccharomyces cerevisiae.
1002041 Genomic DNA was isolated from Saccharomyces cerevisiae strains Y002 (CEN.PK2 background; MATA; ura3-52; trpl-289; leu2-3,112; his301; MAL2-8C; SUC2), Y007 (S288C
background MATA trp1063), Y051 (S288C background; MATa his301 leu2A0 lys200 ura3A0 PGALI-HMGI PGAL1-upc2-1 erg9::P~,,ET3-ERG9::H1S3 PGALI-ERG20 PGALi-HMG1 ) and EG 123 (MATA ura3; trp1; leu2; his4 canl). The strains were grown overnight in liquid medium containing 1% Yeast extract, 2% Bacto-peptone, and 2% Dextrose (YPD medium). Cells were isolated from 10 mL liquid cultures by centrifugation at 3,100 rpm, washing of cell pellets in 10 mL ultra-pure water, and re-centrifugation.
Genomic DNA was extracted using the Y-DER yeast DNA extraction kit (Pierce Biotechnologies, Rockford, IL) as per manufacturer's suggested protocol. Extracted genomic DNA was re-suspended in 100 uL 10 mM
Tris-Cl, pH 8.5, and OD26orz8o readings were taken on a ND-1000 spectrophotometer (NanoDrop Technologies, Wilmington, DE) to determine genomic DNA concentration and purity.
1002051 DNA amplification by Polymerase Chain Reaction (PCR) was done in an Applied Biosystems 2720 Thermocycler (Applied Biosystems Inc, Foster City, CA) using the Phusion High Fidelity DNA
Polymerase system (Finnzymes OY, Espoo, Finland) as per manufacturer's suggested protocol. Upon the completion of a PCR amplification of a DNA fragment that was to be inserted into the TOPO TA pCR2.1 cloning vector (Invitrogen, Carlsbad, CA), A nucleotide overhangs were created by adding 1 uL of Qiagen Taq Polymerase (Qiagen, Valencia, CA) to the reaction mixture and performing an additional 10 minute, 72 C
PCR extension step, followed by cooling to 4 C. Upon completion of a PCR
amplification, 8 uL of a 50%
glycerol solution was added to the reaction mix, and the entire mixture was loaded onto a 1% TBE (0.89 M
Tris, 0.89 M Boric acid, 0.02 M EDTA sodium salt) agarose gel containing 0.5 ug/mL ethidium bromide.
1002061 Agarose gel electrophoresis was performed at 120 V, 400 mA for 30 minutes, and DNA bands were visualized using ultraviolet light. DNA bands were excised from the gel with a sterile razor blade, and the excised DNA was gel purified using the Zymoclean Gel DNA Recovery Kit (Zymo Research, Orange, CA) according to manufacturer's suggested protocol. The purified DNA was eluted into 10 uL ultra-pure water, and OD260r280 readings were taken on a ND-1000 spectrophotometer to determine DNA concentration and purity.
1002071 Ligations were performed using 100-500 ug of purified PCR product and High Concentration T4 DNA Ligase (New England Biolabs, Ipswich, MA) as per manufacturer's suggested protocol. For plasmid propagation, ligated constucts were transformed into Escherichia coli DH5a chemically competent cells (Invitrogen, Carlsbad, CA) as per manufacturer's suggested protocol. Positive transformants were selected on solid media containing 1.5% Bacto Agar, 1% Tryptone, 0.5% Yeast Extract, 1%
NaCI, and 50 ug/mL of an appropriate antibiotic. Isolated transformants were grown for 16 hours in liquid LB medium containing 50 ug/mL carbenicillin or kanamycin antibiotic at 37 C, and plasmid was isolated and purified using a QlAprep Spin Miniprep kit (Qiagen, Valencia, CA) as per manufacturer's suggested protocol. Constructs were verified by performing diagnostic restriction enzyme digestions, and resolving and visualizing DNA fragments on an agarose gel. Select constructs were also verified by DNA sequencing, which was done by Elim Biopharmaceuticals Inc. (Hayward, CA).
1002081 Plasmid pAM489 was generated by inserting the ERG20-PGA,,-tHMGR insert of vector pAM471 into vector pAM466. Vector pAM471 was generated by inserting DNA fragment ERG20-PGAL-tHMGR, which comprises the open reading frame (ORF) of ERG20 (ERG20 nucleotide positions 1 to 1208; A of ATG
start codon is nucleotide 1) (ERG20), the genomic locus containing the divergent GALI and GAL10 promoter (GAL1 nucleotide position -1 to -668) (PGAL), and a truncated ORF of HMG1 (HMG1 nucleotide positions 1586 to 3323) (tHMGR), into the TOPO Zero Blunt 11 cloning vector (Invitrogen, Carlsbad, CA). Vector pAM466 was generated by inserting DNA fragment TRP l'gsb to+548, which comprises a segment of the wild-type TRP I locus of Saccharomyces cerevisiae that extends from nucleotide position -856 to position 548 and harbors a non-native internal Xmal restriction site between bases -226 and -225, into the TOPO TA pCR2.1 cloning vector (Invitrogen, Carlsbad, CA). DNA fragments ERG20-PGAL-tHMGR and TRP1-856to+548 were generated by PCR amplification as outlined in Table 1. For the construction of pAM489, 400 ng of pAM471 and 100 ng of pAM466 were digested to completion using Xmal restriction enzyme (New England Biolabs, lpswich, MA), DNA fragments corresponding to the ERG20-PGAL-tHMGR insert and the linearized pAM466 vector were gel purified, and 4 molar equivalents of the purified insert was ligated with I molar equivalent of the purified linearized vector, yielding pAM489 (see Figure 6A for a map and SEQ ID NO: 3 for the nucleotide sequence of the ERG20-PcAL-tHMGR insert).
1002071 Ligations were performed using 100-500 ug of purified PCR product and High Concentration T4 DNA Ligase (New England Biolabs, Ipswich, MA) as per manufacturer's suggested protocol. For plasmid propagation, ligated constucts were transformed into Escherichia coli DH5a chemically competent cells (Invitrogen, Carlsbad, CA) as per manufacturer's suggested protocol. Positive transformants were selected on solid media containing 1.5% Bacto Agar, 1% Tryptone, 0.5% Yeast Extract, 1%
NaCI, and 50 ug/mL of an appropriate antibiotic. Isolated transformants were grown for 16 hours in liquid LB medium containing 50 ug/mL carbenicillin or kanamycin antibiotic at 37 C, and plasmid was isolated and purified using a QlAprep Spin Miniprep kit (Qiagen, Valencia, CA) as per manufacturer's suggested protocol. Constructs were verified by performing diagnostic restriction enzyme digestions, and resolving and visualizing DNA fragments on an agarose gel. Select constructs were also verified by DNA sequencing, which was done by Elim Biopharmaceuticals Inc. (Hayward, CA).
1002081 Plasmid pAM489 was generated by inserting the ERG20-PGA,,-tHMGR insert of vector pAM471 into vector pAM466. Vector pAM471 was generated by inserting DNA fragment ERG20-PGAL-tHMGR, which comprises the open reading frame (ORF) of ERG20 (ERG20 nucleotide positions 1 to 1208; A of ATG
start codon is nucleotide 1) (ERG20), the genomic locus containing the divergent GALI and GAL10 promoter (GAL1 nucleotide position -1 to -668) (PGAL), and a truncated ORF of HMG1 (HMG1 nucleotide positions 1586 to 3323) (tHMGR), into the TOPO Zero Blunt 11 cloning vector (Invitrogen, Carlsbad, CA). Vector pAM466 was generated by inserting DNA fragment TRP l'gsb to+548, which comprises a segment of the wild-type TRP I locus of Saccharomyces cerevisiae that extends from nucleotide position -856 to position 548 and harbors a non-native internal Xmal restriction site between bases -226 and -225, into the TOPO TA pCR2.1 cloning vector (Invitrogen, Carlsbad, CA). DNA fragments ERG20-PGAL-tHMGR and TRP1-856to+548 were generated by PCR amplification as outlined in Table 1. For the construction of pAM489, 400 ng of pAM471 and 100 ng of pAM466 were digested to completion using Xmal restriction enzyme (New England Biolabs, lpswich, MA), DNA fragments corresponding to the ERG20-PGAL-tHMGR insert and the linearized pAM466 vector were gel purified, and 4 molar equivalents of the purified insert was ligated with I molar equivalent of the purified linearized vector, yielding pAM489 (see Figure 6A for a map and SEQ ID NO: 3 for the nucleotide sequence of the ERG20-PcAL-tHMGR insert).
Table 1- PCR amplifications performed to generate pAM489 PCR Template Primer I Primer 2 PCR Product Round G(SEQ ID NO: G (SEQ ID NO: TRP 1'$16 lo -226 100 ng of Y051 genomic 39) 40) G(SEQ ID NO: G (SEQ ID NO: TRP1'zzs-` +s4a 41) 42) 100 ng of EG123 genomic 61-67-CPK025- 61-67-CPK050-I DNA G (SEQ ID NO: G (SEQ ID NO: ERG20 62 70) G(SEQ ID NO: G (SEQ ID NO: PGAL
100 ng of Y002 genomic 71) 72) G(SEQ ID NO: G (SEQ ID NO: tHMGR
73) 63) 100 ng each of TRPI 156 `-226 61-67-CPK001- 61-67-CPK004-and TRPI'225-` +54spurified G(SEQ ID NO: G(SEQ ID NO: TRP1-856l +s48 2 PCR products 39) 42) 100 ng each of ERG20 and 61-67-CPK025- 61-67-CPK052-PGAL purified PCR products G (SEQ ID NO: G (SEQ ID NO: ERG20-PcAL
62 72) 100 ng each of ERG20-PcAL 61-67-CPK025- 61-67-CPK031- ERG20-P
3 and tHMGR purified PCR G (SEQ ID NO: G (SEQ ID NO: AL-roducts 62) 63) tHMGR
1002091 Plasmid pAM491 was generated by inserting the ERG 13-PGAL-tHMGR insert of vector pAM472 into vector pAM467. Vector pAM472 was generated by inserting DNA fragment ERG
13-PGAL-tHMGR, which comprises the ORF of ERG 13 (ERG 13 nucleotide positions 1 to 1626) (ERG
13), the genomic locus containing the divergent GAL1 and GAL10 promoter (GALI nucleotide position -1 to -668) (PGAL), and a truncated ORF of HMG 1(HMG 1 nucleotide position 1586 to 3323) (tHMGR), into the XmaI restriction site of TOPO Zero Blunt 11 cloning vector. Vector pAM467 was generated by inserting DNA fragment URA3'723 `
701, which comprises a segment of the wild-type URA3 locus of Saccharomyces cerevisiae that extends from nucleotide position -723 to position -224 and harbors a non-native internal XmaI restriction site between bases -224 and -223, into the TOPO TA pCR2.1 cloning vector. DNA fragments ERG13-PGAL-tHMGR and URA3' 723 to 701 were generated by PCR amplification as outlined in Table 2. For the construction of pAM49l, 400 ng of pAM472 and 100 ng of pAM467 were digested to completion using XmaI
restriction enzyme, DNA
fragments corresponding to the ERG13-PGAL-tHMGR insert and the linearized pAM467 vector were gel purified, and 4 molar equivalents of the purified insert was ligated with 1 molar equivalent of the purified linearized vector, yielding pAM491 (see Figure 6B for a map and SEQ ID NO: 4 for the nucleotide sequence of the ERG 13-PGAL-tHMGR insert).
100 ng of Y002 genomic 71) 72) G(SEQ ID NO: G (SEQ ID NO: tHMGR
73) 63) 100 ng each of TRPI 156 `-226 61-67-CPK001- 61-67-CPK004-and TRPI'225-` +54spurified G(SEQ ID NO: G(SEQ ID NO: TRP1-856l +s48 2 PCR products 39) 42) 100 ng each of ERG20 and 61-67-CPK025- 61-67-CPK052-PGAL purified PCR products G (SEQ ID NO: G (SEQ ID NO: ERG20-PcAL
62 72) 100 ng each of ERG20-PcAL 61-67-CPK025- 61-67-CPK031- ERG20-P
3 and tHMGR purified PCR G (SEQ ID NO: G (SEQ ID NO: AL-roducts 62) 63) tHMGR
1002091 Plasmid pAM491 was generated by inserting the ERG 13-PGAL-tHMGR insert of vector pAM472 into vector pAM467. Vector pAM472 was generated by inserting DNA fragment ERG
13-PGAL-tHMGR, which comprises the ORF of ERG 13 (ERG 13 nucleotide positions 1 to 1626) (ERG
13), the genomic locus containing the divergent GAL1 and GAL10 promoter (GALI nucleotide position -1 to -668) (PGAL), and a truncated ORF of HMG 1(HMG 1 nucleotide position 1586 to 3323) (tHMGR), into the XmaI restriction site of TOPO Zero Blunt 11 cloning vector. Vector pAM467 was generated by inserting DNA fragment URA3'723 `
701, which comprises a segment of the wild-type URA3 locus of Saccharomyces cerevisiae that extends from nucleotide position -723 to position -224 and harbors a non-native internal XmaI restriction site between bases -224 and -223, into the TOPO TA pCR2.1 cloning vector. DNA fragments ERG13-PGAL-tHMGR and URA3' 723 to 701 were generated by PCR amplification as outlined in Table 2. For the construction of pAM49l, 400 ng of pAM472 and 100 ng of pAM467 were digested to completion using XmaI
restriction enzyme, DNA
fragments corresponding to the ERG13-PGAL-tHMGR insert and the linearized pAM467 vector were gel purified, and 4 molar equivalents of the purified insert was ligated with 1 molar equivalent of the purified linearized vector, yielding pAM491 (see Figure 6B for a map and SEQ ID NO: 4 for the nucleotide sequence of the ERG 13-PGAL-tHMGR insert).
Table 2- PCR amplifications performed to generate pAM491 PCR Template Primer I Primer 2 PCR Product Round G(SEQ ID NO: G (SEQ ID NO: URA3"723 ` -224 100 ng of Y007 genomic 43) 44) G(SEQ ID NO: G (SEQ ID NO: URA3-223to 7oi 45) 46) G(SEQ ID NO: G(SEQ ID NO: ERG 13 64) 74) 100 ng of Y002 genomic 61-67-CPK052- 61-67-CPK055-DNA G (SEQ ID NO: G (SEQ ID NO: PGAL
72) 75) G(SEQ ID NO: G (SEQ ID NO: tHMGR
63) 73) 224 100 ng each of URA3" ` " 61-67-CPK005- 61-67-CPK008-and URA3"223 ` ' i purified G (SEQ ID NO: G (SEQ ID NO: URA3"723 to 701 2 PCR products 43) 46) 100 ng each of ERG13 and 61-67-CPK032- 61-67-CPK052-PGAL purified PCR products G(SEQ ID NO: G (SEQ ID NO: ERG 13-PGAL
64) 72) 100 ng each of ERG 13-PcAL 61-67-CPK031- 61-67-CPK032- ERG13-P
3 and tHMGR purified PCR G (SEQ ID NO: G (SEQ ID NO: c^~-tHMGR
roducts 63) 64) 1002101 Plasmid pAM493 was generated by inserting the IDI1-PGA,,-tHMGR insert of vector pAM473 into vector pAM468. Vector pAM473 was generated by inserting DNA fragment IDI1-PGAL-tHMGR, which comprises the ORF of IDI1 (IDI1 nucleotide position 1 to 1017) (IDI1), the genomic locus containing the divergent GALI and GAL10 promoter (GAL1 nucleotide position -1 to -668) (PGAL), and a truncated ORF of HMG 1(HMG 1 nucleotide positions 1586 to 3323) (tHMGR), into the TOPO Zero Blunt II cloning vector.
Vector pAM468 was generated by inserting DNA fragment ADE 1"825 ` 653, which comprises a segment of the wild-type ADE1 locus of Saccharomyces cerevisiae that extends from nucleotide position -225 to position 653 and harbors a non-native internal Xmal restriction site between bases -226 and -225, into the TOPO TA
pCR2.1 cloning vector. DNA fragments IDI1-PGAL-tHMGR and ADE1-8ZS` 6s3were generated by PCR
amplification as outlined in Table 3. For the construction of pAM493, 400 ng of pAM473 and 100 ng of pAM468 were digested to completion using XmaI restriction enzyme, DNA
fragments corresponding to the IDI1-PGAL-tHMGR insert and the linearized pAM468 vector were gel purified, and 4 molar equivalents of the purified insert was ligated with I molar equivalent of the purified linearized vector, yielding vector pAM493 (see Figure 6C for a map and SEQ ID NO: 5 for the nucleotide sequence of the IDI1-PGAL-tHMGR insert).
72) 75) G(SEQ ID NO: G (SEQ ID NO: tHMGR
63) 73) 224 100 ng each of URA3" ` " 61-67-CPK005- 61-67-CPK008-and URA3"223 ` ' i purified G (SEQ ID NO: G (SEQ ID NO: URA3"723 to 701 2 PCR products 43) 46) 100 ng each of ERG13 and 61-67-CPK032- 61-67-CPK052-PGAL purified PCR products G(SEQ ID NO: G (SEQ ID NO: ERG 13-PGAL
64) 72) 100 ng each of ERG 13-PcAL 61-67-CPK031- 61-67-CPK032- ERG13-P
3 and tHMGR purified PCR G (SEQ ID NO: G (SEQ ID NO: c^~-tHMGR
roducts 63) 64) 1002101 Plasmid pAM493 was generated by inserting the IDI1-PGA,,-tHMGR insert of vector pAM473 into vector pAM468. Vector pAM473 was generated by inserting DNA fragment IDI1-PGAL-tHMGR, which comprises the ORF of IDI1 (IDI1 nucleotide position 1 to 1017) (IDI1), the genomic locus containing the divergent GALI and GAL10 promoter (GAL1 nucleotide position -1 to -668) (PGAL), and a truncated ORF of HMG 1(HMG 1 nucleotide positions 1586 to 3323) (tHMGR), into the TOPO Zero Blunt II cloning vector.
Vector pAM468 was generated by inserting DNA fragment ADE 1"825 ` 653, which comprises a segment of the wild-type ADE1 locus of Saccharomyces cerevisiae that extends from nucleotide position -225 to position 653 and harbors a non-native internal Xmal restriction site between bases -226 and -225, into the TOPO TA
pCR2.1 cloning vector. DNA fragments IDI1-PGAL-tHMGR and ADE1-8ZS` 6s3were generated by PCR
amplification as outlined in Table 3. For the construction of pAM493, 400 ng of pAM473 and 100 ng of pAM468 were digested to completion using XmaI restriction enzyme, DNA
fragments corresponding to the IDI1-PGAL-tHMGR insert and the linearized pAM468 vector were gel purified, and 4 molar equivalents of the purified insert was ligated with I molar equivalent of the purified linearized vector, yielding vector pAM493 (see Figure 6C for a map and SEQ ID NO: 5 for the nucleotide sequence of the IDI1-PGAL-tHMGR insert).
Table 3 - PCR amplifications performed to generate pAM493 PCR Template Primer I Primer 2 PCR Product Round G (SEQ ID NO: G (SEQ ID NO: ADE1'BZSto-2zt 100 ng of Y007 genomic DNA 47) 48) G(SEQ ID NO: G (SEQ ID NO: ADE 1'ZZS co 6s3 49) 50) G(SEQ ID NO: G(SEQ ID NO: IDI1 69) 84) 100 ng of Y002 genomic DNA G (SEQ ID NO: G (SEQ ID NO: PGAL
72) 85) G(SEQ ID NO: G (SEQ ID NO: tHMGR
63) 73) 100 ng each of ADE1' 125 `-226 61-67-CPK009- 61-67-CPK012-and ADE1-ZZ5` 653 purified PCR G (SEQ ID NO: G (SEQ ID NO: ADE1-82sto6ss 2 products 47) 50) 100 ng each of IDI1 and PoAL 61-67-CPK047- 61-67-CPK052-purified PCR products G(SEQ ID NO: G (SEQ ID NO: IDI1-PGAL
69) 72) 100 ng each of IDI1-PGAL and 61-67-CPK031- 61-67-CPK047-3 tHMGR purified PCR products G(SEQ ID NO: G(SEQ ID NO: 1DI1-PGAL-tHMGR
1002111 Plasmid pAM495 was generated by inserting the ERG ] 0-PGAL-ERG 12 insert of pAM474 into vector pAM469. Vector pAM474 was generated by inserting DNA fragment ERG 10-PoAL-ERG 12, which comprises the ORF of ERG 10 (ERG 10 nucleotide position 1 to 1347) (ERG 10), the genomic locus containing the divergent GALI and GAL10 promoter (GAL1 nucleotide position -1 to -668) (PGAL), and the ORF of ERG 12 (ERG 12 nucleotide position 1 to 1482) (ERG 12), into the TOPO Zero Blunt 11 cloning vector. Vector pAM469 was generated by inserting DNA fragment HIS3'32'o-"00-HISMX- HIS3soata-1ios, which comprises two segments of the wild-type HIS locus of Saccharomyces cerevisiae that extend from nucleotide position -32 to position -1000 and from nucleotide position 504 to position 1103, a HISMX marker, and a non-native Xma1 restriction site between the HIS3504ta-1103 sequence and the HISMX
marker, into the TOPO TA pCR2.1 cloning vector. DNA fragments ERG10-PoAL-ERG12 and H1S3'32co-1000-HISMX-HIS3104to-1103 were generated by PCR amplification as outlined in Table 4. For construction of pAM495, 400 ng of pAM474 and 100 ng of pAM469 were digested to completion using Xmal restriction enzyme, DNA fragments corresponding to the ERG 10-PGAL-ERG 12 insert and the linearized pAM469 vector were gel purified, and 4 molar equivalents of the purified insert was ligated with 1 molar equivalent of the purified linearized vector, yielding vector pAM495 (see Figure 6D for a map and SEQ ID NO: 6 for the nucleotide sequence of the ERG 10-PGAL-ERG 12 insert).
72) 85) G(SEQ ID NO: G (SEQ ID NO: tHMGR
63) 73) 100 ng each of ADE1' 125 `-226 61-67-CPK009- 61-67-CPK012-and ADE1-ZZ5` 653 purified PCR G (SEQ ID NO: G (SEQ ID NO: ADE1-82sto6ss 2 products 47) 50) 100 ng each of IDI1 and PoAL 61-67-CPK047- 61-67-CPK052-purified PCR products G(SEQ ID NO: G (SEQ ID NO: IDI1-PGAL
69) 72) 100 ng each of IDI1-PGAL and 61-67-CPK031- 61-67-CPK047-3 tHMGR purified PCR products G(SEQ ID NO: G(SEQ ID NO: 1DI1-PGAL-tHMGR
1002111 Plasmid pAM495 was generated by inserting the ERG ] 0-PGAL-ERG 12 insert of pAM474 into vector pAM469. Vector pAM474 was generated by inserting DNA fragment ERG 10-PoAL-ERG 12, which comprises the ORF of ERG 10 (ERG 10 nucleotide position 1 to 1347) (ERG 10), the genomic locus containing the divergent GALI and GAL10 promoter (GAL1 nucleotide position -1 to -668) (PGAL), and the ORF of ERG 12 (ERG 12 nucleotide position 1 to 1482) (ERG 12), into the TOPO Zero Blunt 11 cloning vector. Vector pAM469 was generated by inserting DNA fragment HIS3'32'o-"00-HISMX- HIS3soata-1ios, which comprises two segments of the wild-type HIS locus of Saccharomyces cerevisiae that extend from nucleotide position -32 to position -1000 and from nucleotide position 504 to position 1103, a HISMX marker, and a non-native Xma1 restriction site between the HIS3504ta-1103 sequence and the HISMX
marker, into the TOPO TA pCR2.1 cloning vector. DNA fragments ERG10-PoAL-ERG12 and H1S3'32co-1000-HISMX-HIS3104to-1103 were generated by PCR amplification as outlined in Table 4. For construction of pAM495, 400 ng of pAM474 and 100 ng of pAM469 were digested to completion using Xmal restriction enzyme, DNA fragments corresponding to the ERG 10-PGAL-ERG 12 insert and the linearized pAM469 vector were gel purified, and 4 molar equivalents of the purified insert was ligated with 1 molar equivalent of the purified linearized vector, yielding vector pAM495 (see Figure 6D for a map and SEQ ID NO: 6 for the nucleotide sequence of the ERG 10-PGAL-ERG 12 insert).
Table 4 - PCR reactions erformed to enerate pAM495 PCR Template Primer 1 Primer 2 PCR Product Round 61-67-CPK013-G 61-67-CPK014a1t-32 ` 'iooo G(SEQ ID NO: HIS3 (SEQ ID NO: 51) 52) 61-67-CPK017-G 61-67-CPK018-G HI S3so4 to - i103 100 ng of Y007 genomic (SEQ ID NO: 54) (SEQ ID NO: 55) 1 (SEQ ID NO: 65) (SEQ ID NO: 76) PGAL
SE ID NO: 77) (SEQ ID NO: 78) (SEQ ID NO: 66) (SEQ ID NO: 79) 10.ng of plasmid pAM330 61-67-CPK0 I 5alt- G(SEQ ID NO: 61-67-CPK016-G HISMX
DNA ** 53) (SEQ ID NO: 92) 100 ng each of HIS3 1041,- 61-67-CPK015a1t- soaco-1103 and HISMX PCR G(SEQ ID NO: 61-67-CPK018-G HoISMX- HIS3 2 purified products 53 (SEQ ID NO: 55) 100 ng each of ERG 10 and 61-67-CPK035-G 61-67-CPK058-G ERG I 0-PcAL
PGAL purified PCR products (SEQ ID NO: 65) (SEQ ID NO: 78) IOOng each of HIS3-37 ` " 1000 HHIS3-32 -1000 and HISMX- HIS3104co-1103 61-67-CPK013-G 61-67-CPK018-G HISMX- HIS3so4co-urified PCR products (SEQ ID NO: 51) (SEQ ID NO: 55) 1103 3 100 ng each of ERG 10-PGAL and ERG12 purified (SEQ ID NO: 65) (SEQ ID NO: 66) ERG10-PcAL-ERG12 PCR products ** The HISMX marker in pAM330 originated from pFA6a-HISMX6-PGALI as described by van Dijken et al. ((2000) Enzyme Microb. Technol. 26 9-10 :706-714 .
1002121 Plasmid pAM497 was generated by inserting the ERG8-PGAL-ERG 19 insert of pAM475 into vector pAM470. Vector pAM475 was generated by inserting DNA fragment ERG8-PGAL-ERG19, which comprises the ORF of ERG8 (ERG8 nucleotide position 1 to 1512) (ERG8), the genomic locus containing the divergent GALI and GAL10 promoter (GALI nucleotide position -1 to -668) (PGAL), and the ORF of ERG19 (ERG19 nucleotide position 1 to 1341) (ERG19), into the TOPO Zero Blunt II
cloning vector. Vector pAM470 was generated by inserting DNA fragment LEU2"1oo I0 4so-HISMX- LEU21096 ` 1770, which comprises two segments of the wild-type LEU2 locus of Saccharomyces cerevisiae that extend from nucleotide position -100 to position 450 and from nucleotide position 1096 to position 1770, a HISMX marker, and a non-native XmaI restriction site between the LEU21096to 170sequence and the HISMX marker, into the TOPO TA pCR2.1 cloning vector. DNA fragments ERG8-PGAL-ERG19 and LEU2-'ooto45o-HISMX-LEU21096to 1770 were generated by PCR amplification as outlined in Table 5. For the construction of pAM497, 400 ng of pAM475 and 100 ng of pAM470 were digested to completion using XmaI restriction enzyme, DNA fragments corresponding to the ERG8-PGAL-ERG19 insert and the linearized pAM470 vector were purified, and 4 molar equivalents of the purified insert was ligated with I molar equivalent of the purified linearized vector, yielding vector pAM497 (see Figure 6E for a map and SEQ ID NO: 7 for the nucleotide sequence of the ERG8-PGAL-ERG 19 insert).
SE ID NO: 77) (SEQ ID NO: 78) (SEQ ID NO: 66) (SEQ ID NO: 79) 10.ng of plasmid pAM330 61-67-CPK0 I 5alt- G(SEQ ID NO: 61-67-CPK016-G HISMX
DNA ** 53) (SEQ ID NO: 92) 100 ng each of HIS3 1041,- 61-67-CPK015a1t- soaco-1103 and HISMX PCR G(SEQ ID NO: 61-67-CPK018-G HoISMX- HIS3 2 purified products 53 (SEQ ID NO: 55) 100 ng each of ERG 10 and 61-67-CPK035-G 61-67-CPK058-G ERG I 0-PcAL
PGAL purified PCR products (SEQ ID NO: 65) (SEQ ID NO: 78) IOOng each of HIS3-37 ` " 1000 HHIS3-32 -1000 and HISMX- HIS3104co-1103 61-67-CPK013-G 61-67-CPK018-G HISMX- HIS3so4co-urified PCR products (SEQ ID NO: 51) (SEQ ID NO: 55) 1103 3 100 ng each of ERG 10-PGAL and ERG12 purified (SEQ ID NO: 65) (SEQ ID NO: 66) ERG10-PcAL-ERG12 PCR products ** The HISMX marker in pAM330 originated from pFA6a-HISMX6-PGALI as described by van Dijken et al. ((2000) Enzyme Microb. Technol. 26 9-10 :706-714 .
1002121 Plasmid pAM497 was generated by inserting the ERG8-PGAL-ERG 19 insert of pAM475 into vector pAM470. Vector pAM475 was generated by inserting DNA fragment ERG8-PGAL-ERG19, which comprises the ORF of ERG8 (ERG8 nucleotide position 1 to 1512) (ERG8), the genomic locus containing the divergent GALI and GAL10 promoter (GALI nucleotide position -1 to -668) (PGAL), and the ORF of ERG19 (ERG19 nucleotide position 1 to 1341) (ERG19), into the TOPO Zero Blunt II
cloning vector. Vector pAM470 was generated by inserting DNA fragment LEU2"1oo I0 4so-HISMX- LEU21096 ` 1770, which comprises two segments of the wild-type LEU2 locus of Saccharomyces cerevisiae that extend from nucleotide position -100 to position 450 and from nucleotide position 1096 to position 1770, a HISMX marker, and a non-native XmaI restriction site between the LEU21096to 170sequence and the HISMX marker, into the TOPO TA pCR2.1 cloning vector. DNA fragments ERG8-PGAL-ERG19 and LEU2-'ooto45o-HISMX-LEU21096to 1770 were generated by PCR amplification as outlined in Table 5. For the construction of pAM497, 400 ng of pAM475 and 100 ng of pAM470 were digested to completion using XmaI restriction enzyme, DNA fragments corresponding to the ERG8-PGAL-ERG19 insert and the linearized pAM470 vector were purified, and 4 molar equivalents of the purified insert was ligated with I molar equivalent of the purified linearized vector, yielding vector pAM497 (see Figure 6E for a map and SEQ ID NO: 7 for the nucleotide sequence of the ERG8-PGAL-ERG 19 insert).
Table 5 - PCR reactions performed to enerate pAM497 PCR Template Primer I Primer 2 PCR Product Round G(SEQ ID NO: G (SEQ ID NO: LEU2" 'oo I 4so 56) ] 00 ng of Y007 genomic DNA 61-67-CPK023- 61-67-CPK024-G(SEQ ID NO: G (SEQ ID NO: LEU21096 c 117o 60) 61) lOng of plasmid pAM330 DNA 61-67-CPK021- 61-67-CPK022-G(SEQ ID NO: G (SEQ ID NO: HISMX
1 58) 59) G(SEQ ID NO: G (SEQ ID NO: ERG8 67) 80) 100 ng of Y002 genomic DNA G (SEQ ID NO: G (SEQ ID NO: PGAL
81) 82) G(SEQ ID NO: G(SEQ ID NO: ERG 19 68) 83) 100 ng each of LEU2 10961, 1770 61-67-CPK021- 61-67-CPK024- HISMX-LEU21196 and HISMX purified PCR G (SEQ ID NO: G (SEQ ID NO: , 1770 2 products 58) 61) 100 ng each of ERG8 and PGAL 61-67-CPK041- 61-67-CPK062-purified PCR products G (SEQ ID NO: G(SEQ ID NO: ERG8-PGAL
67) 82) 100 ng of LEU2-'00 Ioand 61-67-CPK019- 61-67-CPK024- LEU2-'0450_ HISMX- LEU21096 ` 1770 purified G(SEQ ID NO: G(SEQ ID NO: HISMX- LEU21096 PCR products 56) 61) to 1770 100 ng each of ERG8-PGAL and G G ERG8-PoAL-ERG 19 purified PCR products (SEQ ID NO: (SEQ ID NO: ERG 19 67) 68) ** The HISMX marker in pAM330 originated from pFA6a-HISMX6-PGALI as described by van Dijken et al. ((2000) Enzyme Microb. Technol. 26 9-10 :706-714 .
Example 5 1002131 This example describes methods for making expression plasmids that encode enzymes that convert FPP.
1002141 Expression plasmid pAM373 was generated by inserting a nucleotide sequence encoding the ~i-farnesene synthase of Artemisia annua (GenBank accession number AY835398), codon-optimized for expression in Escherichia coli, into the pTrc99A vector. The nucleotide sequence encoding the 0-farnesene synthase was generated synthetically using as a template SEQ ID NO: 8, and was amplified by PCR from its DNA synthesis construct using primers Primer A (SEQ ID NO: 86) and Primer B
(SEQ ID NO: 87). To create a leader Ncol restriction site in the PCR product comprising the (3-farnesene synthase coding sequence, the codon encoding the second amino acid in the original polypeptide sequence (TCG
coding for serine) was replaced by a codon encoding aspartic acid (GAC) in the 5' PCR primer. The resulting PCR product was partially digested using NcoI restriction enzyme, and digested to completion using Sacl restriction enzyme, the reaction mixture was resolved by gel electrophoresis, the approximately 1.7 kb DNA fragment comprising the 0-farnesene synthase coding sequence was gel extracted, and the isolated DNA
fragment was ligated into the Ncol Sacl restriction site of the pTrc99A vector, yielding expression plasmid pAM373 (see Figure 7 for a plasmid map).
1002151 Expression plasmid pAM342 was generated by inserting a nucleotide sequence encoding the a-farnesene synthase of Picea abies (GenBank accession number AY473627, REGION:
24..1766), codon-optimized for expression in Escherichia coli, into the pTrc99A vector. The nucleotide sequence encoding a-farnesene was generated synthetically, using as a template SEQ ID NO: 9, and was amplified by PCR from its DNA synthesis construct using primers Primer C (SEQ ID NO: 88) and Primer D
(SEQ ID NO: 89). The resulting PCR product was digested to completion using NcoI and Sacl restriction enzymes, the reaction mixture was resolved by gel electrophoresis, the approximately 1.7 kb DNA
fragment comprising the a-farnesene synthase coding sequence was gel extracted, and the isolated DNA
fragment was ligated into the NcoI Sac1 restriction site of the pTrc99A vector, yielding expression plasmid pAM342 (see Figure 7 for a plasmid map).
1002161 Expression plasmids pAM341 and pAM353 were generated by inserting a nucleotide sequence encoding an a-farnesene synthase or a(3-farnesene synthase, respectively, into the pRS425-Gal I vector (Mumberg et. al. (1994) Nucl. Acids. Res. 22(25): 5767-5768). The nucleotide sequence inserts were generated synthetically, using as a template the coding sequence of the a-farnesene synthase gene of Picea abies (GenBank accession number AY473627, REGION: 24..1766) or of the (3-farnesene synthase gene of Artemisia annua (GenBank accession number AY835398), both sequences being codon-optimized for expression in Saccharomyces cerevisiae (SEQ ID NOS: 1 1 and 10, respectively).
The synthetically generated nucleotide sequences were flanked by 5' BamHl and 3' XhoI restriction sites, and could thus be cloned into compatible restriction sites of a cloning vector such as a standard pUC or pACYC origin vector. Each synthetically generated nucleotide sequence was isolated by digesting to completion the DNA synthesis construct using BamH1 andXhol restriction enzymes. The reaction mixture was resolved by gel electrophoresis, the approximately 1.7 kb DNA fragment comprising the a-farnesene synthase or (3-farnesene synthase coding sequence was gel extracted, and the isolated DNA fragment was ligated into the BamHl Xhol restriction site of the pRS425-Gal l vector, yielding expression plasmid pAM341 or pAM353, respectively.
1002171 Expression plasmid pAM404 was generated by inserting a nucleotide sequence encoding the (3-farnesene synthase of Artemisia annua (GenBank accession number AY835398), codon-optimized for expression in Saccharomyces cerevisiae, into vector pAM 178. The nucleotide sequence encoding the (3-farnesene synthase was PCR amplified from pAM353 using primers GW-52-84 pAM326 BamHl (SEQ ID
NO: 90) and GW-52-84 pAM326 Nhel (SEQ ID NO: 91). The resulting PCR product was digested to completion using BamHI and Nhel restriction enzymes, the reaction mixture was resolved by gel electrophoresis, the approximately 1.7 kb DNA fragment comprising the 0-farnesene synthase coding sequence was gel extracted, and the isolated DNA fragment was ligated into the BamHI Nhe1 restriction site of vector pAM 178, yielding expression plasmid pAM404 (see Figure 8 for a plasmid map).
Example 6 1002181 This example describes the generation of Escherichia coli host strains useful in the invention.
1002191 As detailed in Table 6, host strains were created by transforming chemically competent Escherichia coli parent cells with one or more expression plasmids of Examples I through 3 and Example 5.
1 58) 59) G(SEQ ID NO: G (SEQ ID NO: ERG8 67) 80) 100 ng of Y002 genomic DNA G (SEQ ID NO: G (SEQ ID NO: PGAL
81) 82) G(SEQ ID NO: G(SEQ ID NO: ERG 19 68) 83) 100 ng each of LEU2 10961, 1770 61-67-CPK021- 61-67-CPK024- HISMX-LEU21196 and HISMX purified PCR G (SEQ ID NO: G (SEQ ID NO: , 1770 2 products 58) 61) 100 ng each of ERG8 and PGAL 61-67-CPK041- 61-67-CPK062-purified PCR products G (SEQ ID NO: G(SEQ ID NO: ERG8-PGAL
67) 82) 100 ng of LEU2-'00 Ioand 61-67-CPK019- 61-67-CPK024- LEU2-'0450_ HISMX- LEU21096 ` 1770 purified G(SEQ ID NO: G(SEQ ID NO: HISMX- LEU21096 PCR products 56) 61) to 1770 100 ng each of ERG8-PGAL and G G ERG8-PoAL-ERG 19 purified PCR products (SEQ ID NO: (SEQ ID NO: ERG 19 67) 68) ** The HISMX marker in pAM330 originated from pFA6a-HISMX6-PGALI as described by van Dijken et al. ((2000) Enzyme Microb. Technol. 26 9-10 :706-714 .
Example 5 1002131 This example describes methods for making expression plasmids that encode enzymes that convert FPP.
1002141 Expression plasmid pAM373 was generated by inserting a nucleotide sequence encoding the ~i-farnesene synthase of Artemisia annua (GenBank accession number AY835398), codon-optimized for expression in Escherichia coli, into the pTrc99A vector. The nucleotide sequence encoding the 0-farnesene synthase was generated synthetically using as a template SEQ ID NO: 8, and was amplified by PCR from its DNA synthesis construct using primers Primer A (SEQ ID NO: 86) and Primer B
(SEQ ID NO: 87). To create a leader Ncol restriction site in the PCR product comprising the (3-farnesene synthase coding sequence, the codon encoding the second amino acid in the original polypeptide sequence (TCG
coding for serine) was replaced by a codon encoding aspartic acid (GAC) in the 5' PCR primer. The resulting PCR product was partially digested using NcoI restriction enzyme, and digested to completion using Sacl restriction enzyme, the reaction mixture was resolved by gel electrophoresis, the approximately 1.7 kb DNA fragment comprising the 0-farnesene synthase coding sequence was gel extracted, and the isolated DNA
fragment was ligated into the Ncol Sacl restriction site of the pTrc99A vector, yielding expression plasmid pAM373 (see Figure 7 for a plasmid map).
1002151 Expression plasmid pAM342 was generated by inserting a nucleotide sequence encoding the a-farnesene synthase of Picea abies (GenBank accession number AY473627, REGION:
24..1766), codon-optimized for expression in Escherichia coli, into the pTrc99A vector. The nucleotide sequence encoding a-farnesene was generated synthetically, using as a template SEQ ID NO: 9, and was amplified by PCR from its DNA synthesis construct using primers Primer C (SEQ ID NO: 88) and Primer D
(SEQ ID NO: 89). The resulting PCR product was digested to completion using NcoI and Sacl restriction enzymes, the reaction mixture was resolved by gel electrophoresis, the approximately 1.7 kb DNA
fragment comprising the a-farnesene synthase coding sequence was gel extracted, and the isolated DNA
fragment was ligated into the NcoI Sac1 restriction site of the pTrc99A vector, yielding expression plasmid pAM342 (see Figure 7 for a plasmid map).
1002161 Expression plasmids pAM341 and pAM353 were generated by inserting a nucleotide sequence encoding an a-farnesene synthase or a(3-farnesene synthase, respectively, into the pRS425-Gal I vector (Mumberg et. al. (1994) Nucl. Acids. Res. 22(25): 5767-5768). The nucleotide sequence inserts were generated synthetically, using as a template the coding sequence of the a-farnesene synthase gene of Picea abies (GenBank accession number AY473627, REGION: 24..1766) or of the (3-farnesene synthase gene of Artemisia annua (GenBank accession number AY835398), both sequences being codon-optimized for expression in Saccharomyces cerevisiae (SEQ ID NOS: 1 1 and 10, respectively).
The synthetically generated nucleotide sequences were flanked by 5' BamHl and 3' XhoI restriction sites, and could thus be cloned into compatible restriction sites of a cloning vector such as a standard pUC or pACYC origin vector. Each synthetically generated nucleotide sequence was isolated by digesting to completion the DNA synthesis construct using BamH1 andXhol restriction enzymes. The reaction mixture was resolved by gel electrophoresis, the approximately 1.7 kb DNA fragment comprising the a-farnesene synthase or (3-farnesene synthase coding sequence was gel extracted, and the isolated DNA fragment was ligated into the BamHl Xhol restriction site of the pRS425-Gal l vector, yielding expression plasmid pAM341 or pAM353, respectively.
1002171 Expression plasmid pAM404 was generated by inserting a nucleotide sequence encoding the (3-farnesene synthase of Artemisia annua (GenBank accession number AY835398), codon-optimized for expression in Saccharomyces cerevisiae, into vector pAM 178. The nucleotide sequence encoding the (3-farnesene synthase was PCR amplified from pAM353 using primers GW-52-84 pAM326 BamHl (SEQ ID
NO: 90) and GW-52-84 pAM326 Nhel (SEQ ID NO: 91). The resulting PCR product was digested to completion using BamHI and Nhel restriction enzymes, the reaction mixture was resolved by gel electrophoresis, the approximately 1.7 kb DNA fragment comprising the 0-farnesene synthase coding sequence was gel extracted, and the isolated DNA fragment was ligated into the BamHI Nhe1 restriction site of vector pAM 178, yielding expression plasmid pAM404 (see Figure 8 for a plasmid map).
Example 6 1002181 This example describes the generation of Escherichia coli host strains useful in the invention.
1002191 As detailed in Table 6, host strains were created by transforming chemically competent Escherichia coli parent cells with one or more expression plasmids of Examples I through 3 and Example 5.
Table 6 - Escherichia coli host strains Host Strain E.coli Parent Strain Expression Plasmids Antibiotic Selection B526 DHI pAM97 100 ug/mL carbenicillin pAM373 34 ug/mL chloramphenicol B552 pMevT 100 ug/mL carbenicillin pMBIS 34 ug/mL chloramphenicol pAM373 5 ug/mL tetracycline B592 pMevT
pMBIS
pAM342 B650 DHIOB pAM373 100 pg/mL carbenicillin B651 pAM408 100 pg/mL carbenicillin pAM373 50 pg~mL kanamycin B652 pAM424 100 pg/mL carbenicillin pAM373 35 pg/mL chloramphenicol B653 pAM408 100 pg/mL carbenicillin pAM424 50 pg/mL kanamycin pAM373 35 pg/mL chloram henicol 1002201 Host cell transformants were selected on Luria Bertoni (LB) agar containing antibiotics. Single colonies were transferred from LB agar to culture tubes containing 5 mL of LB
liquid medium and antibiotics.
B526, B552, and B592 host cell transformants were incubated at 37 C on a rotary shaker at 250 rpm until growth reached stationary phase. B650, B65 1, B652, and B653 host cell transformants were incubated at 30 C
on a rotary shaker at 250 rpm for 30 hours. The cells were adapted to minimal media by passaging them through 4 to 5 successive rounds of M9-MOPS media containing 0.8% glucose and antibiotics (see Table 7 for the composition of the M9-MOPS medium). The cells were stored at -80 C in cryo-vials in 1 mL stock aliquots made up of 400 uL sterile 50% glycerol and 600 uL liquid culture.
Table 7 - Composition of M9-MOPS Culture Medium Component Quantity (per L) Na2HPO4 7HZO 12.8 NaCI 0.5 M SO4 2 mmol CaCIZ 0.1 mmol Thiamine 0.1 ug MOPS buffer pH 7.4 100 mmol H3 6Mo7O24 4H20 3.7 ug H3B04 25 ug CoCIZ 7.1 ug CuSO4 2.4 ug MnC12 16 u ZnSO4 2.9 ug FeSO4 0.28 mg Example 7 1002211 This example describes the generation of Saccharomyces cerevisiae strains useful in the invention.
1002221 To prepare Saccharomyces cerevisiae strain Y141 and Y140, the expression plasmid from Saccharomyces cerevisiae strain EPY224 (Ro et a!. (2006) Nature 440: 940-943;
PCT Patent Publication W02007/005604) was removed by culturing in rich medium, yielding strain EPY300. Strain EPY300 was then transformed with expression plasmids pAM341 or pAM353, yielding host strains Y141 or Y140, respectively. Host cell transformants were selected on synthetic defined media, containing 2% glucose and all amino acids except leucine (SM-glu). Single colonies were transferred to culture vials containing 5 mL of liquid SM-glu lacking leucine, and the cultures were incubated by shaking at 30 C until growth reached stationary phase. The cells were stored at -80 C in cryo-vials in I mL frozen aliquots made up of 400 uL 50%
sterile glycerol and 600 uL liquid culture.
1002231 To prepare Saccharomyces cerevisiae strain Y258, Saccharomyces cerevisiae strains CEN.PK2-IC (Y002) (MATA; ura3-52; trpl-289; leu2-3,112; his301; MAL2-8C; SUC2) and CEN.PK2-1D (Y003) (MATalpha; ura3-52; trpl-289; leu2-3,112; his301; MAL2-8C; SUC2) (van Dijken et a1. (2000) Enzyme Microb. Technol. 26(9-10):706-714) were prepared for introduction of inducible MEV pathway genes by replacing the ERG9 promoter with the Saccharomyces cerevisiae MET3 promoter, and the ADEI ORF with the Candida glabrata LEU2 gene (CgLEU2). This was done by PCR amplifying the KanMX-PMET3 region of vector pAM328 (SEQ ID NO: 12) using primers 50-56-pw100-G (SEQ ID NO: 93) and 50-56-pw101-G
(SEQ ID NO: 94), which include 45 base pairs of homology to the native ERG9 promoter, transforming 10 ug of the resulting PCR product into exponentially growing Y002 and Y003 cells using 40% w/w Polyethelene Glycol 3350 (Sigma-Aldrich, St. Louis, MO), 100 mM Lithium Acetate (Sigma-Aldrich, St. Louis, MO), and ug Salmon Sperm DNA (Invitrogen Corp., Carlsbad, CA), and incubating the cells at 30 C for 30 minutes followed by heat shocking them at 42 C for 30 minutes (Schiestl and Gietz.
(1989) Curr. Genet. 16, 339-346).
Positive recombinants were identified by their ability to grow on rich medium containing 0.5 ug/mL Geneticin (Invitrogen Corp., Carlsbad, CA), and selected colonies were confirmed by diagnostic PCR. The resultant clones were given the designation Y93 (MAT A) and Y94 (MAT alpha). The 3.5 kb CgLEU2 genomic locus was then amplified from Candida glabrata genomic DNA (ATCC, Manassas, VA) using primers 61-67-CPK066-G (SEQ ID NO: 95) and 61-67-CPK067-G (SEQ ID NO: 96), which contain 50 base pairs of flanking homology to the ADE] ORF, and 10 ug of the resulting PCR product were transformed into exponentially growing Y93 and Y94 cells, positive recombinants were selected for growth in the absence of leucine supplementation, and selected clones were confirmed by diagnostic PCR.
The resultant clones were given the designation Y176 (MAT A) and Y177 (MAT alpha).
100224] Strain Y 188 was then generated by digesting 2 ug of pAM491 and pAM495 plasmid DNA to completion using Pme/ restriction enzyme (New England Biolabs, Beverly, MA), and introducing the purified DNA inserts into exponentially growing Y 176 cells. Positive recombinants were selected for by growth on medium lacking uracil and histidine, and integration into the correct genomic locus was confirmed by diagnostic PCR.
1002251 Strain Y 189 was next generated by digesting 2 ug of pAM489 and pAM497 plasmid DNA to completion using PmeI restriction enzyme, and introducing the purified DNA
inserts into exponentially growing Y 177 cells. Positive recombinants were selected for by growth on medium lacking tryptophan and histidine, and integration into the correct genomic locus was confirmed by diagnostic PCR.
1002261 Strain Y238 was then generated by mixing approximately I X 107 cells from strains Y188 and Y189 on a YPD medium plate for 6 hours at room temperature to allow for mating, and then plating the mixed cell culture to medium lacking histidine, uracil, and tryptophan to select for growth of diploid cells. The diploid cells were then transformed using 2 ug of pAM493 plasmid DNA that had been digested to completion using Pmel restriction enzyme, and introducing the purified DNA insert into exponentially growing diploid cells. Positive recombinants were selected for by growth on medium lacking adenine, and integration into the correct genomic locus was confirmed by diagnostic PCR.
1002271 Haploid strain Y211 (MAT alpha) was generated by sporulating strain Y238 in 2% Potassium Acetate and 0.02% Raffinose liquid medium, isolating approximately 200 genetic tetrads using a Singer Instruments MSM300 series micromanipulator (Singer Instrument LTD, Somerset, UK), identifying independent genetic isolates containing the appropriate complement of introduced genetic material by their ability to grow in the absence of adenine, histidine, uracil, and tryptophan, and confirming the integration of all introduced DNA by diagnostic PCR.
1002281 Finally, host strain Y258 was generated by transforming strain Y211 with pAM404 plasmid DNA. Host cell transformants were selected on synthetic defined media, containing 2% glucose and all amino acids except leucine (SM-glu). Single colonies were transferred to culture vials containing 5 mL of liquid SM-glu lacking leucine, and the cultures were incubated by shaking at 30 C until growth reached stationary phase.
The cells were stored at -80 C in cryo-vials in I mL frozen aliquots made up of 400 uL 50% sterile glycerol and 600 uL liquid culture.
Example 8 1002291 This example describes the production of a-farnesene and 0-farnesene via the MEV pathway in Escherichia coli host strains.
1002301 Seed cultures of host strains B552 and B592 were established by adding a stock aliquot of each strain to separate 125 mL flasks containing 25 mL M9-MOPS, 0.8% glucose, 0.5%
yeast extract, and antibiotics as detailed in Table 6, and by growing the cultures overnight. The seed cultures were used to inoculate at an initial OD600 of approximately 0.05 separate 250 mL flasks containing 40 mL M9-MOPS, 2%
glucose, 0.5% yeast extract, and antibiotics. Cultures were incubated at 30 C
on a rotary shaker at 250 rpm until they reached an OD600 of approximately 0.2, at which point the production of farnesene in the host cells was induced by adding 40 uL of I M IPTG to the culture medium. At the time of induction, the cultures were overlain with 8 mL of an organic overlay to capture the farnesene. Samples were taken every 24 hours by transferring 2 - 10 uL of the organic overlay to a clean glass vial containing I mL ethyl acetate spiked with trans-caryophyllene as an internal standard.
1002311 The ethyl acetate samples were analyzed on an Agilent 6890N gas chromatograph equipped with an Agilent 5975 mass spectrometer (GC/MS) (Agilent Technologies Inc., Palo Alto, CA) in full scan mode (50-500 m/z). Compounds in a I uL aliquot of each sample were separated using a HP-5MS column (Agilent Technologies, Inc., Palo Alto, CA), helium carrier gas, and the following temperature program: 150 C hold for 3 minutes, increasing temperature at 25 C/minute to a temperature of 200 C, increasing temperature at 60 C/minute to a temperature of 300 C, and a hold at 300 C for 1 minute. Using this protocol, R-farnesene had previously been shown to have a retention time of 4.33 minutes. Farnesene titers were calculated by comparing generated peak areas against a quantitative calibration curve of purified (3-farnesene (Sigma-Aldrich Chemical Company, St. Louis, MO) in trans-caryophyllene-spiked ethyl acetate.
pMBIS
pAM342 B650 DHIOB pAM373 100 pg/mL carbenicillin B651 pAM408 100 pg/mL carbenicillin pAM373 50 pg~mL kanamycin B652 pAM424 100 pg/mL carbenicillin pAM373 35 pg/mL chloramphenicol B653 pAM408 100 pg/mL carbenicillin pAM424 50 pg/mL kanamycin pAM373 35 pg/mL chloram henicol 1002201 Host cell transformants were selected on Luria Bertoni (LB) agar containing antibiotics. Single colonies were transferred from LB agar to culture tubes containing 5 mL of LB
liquid medium and antibiotics.
B526, B552, and B592 host cell transformants were incubated at 37 C on a rotary shaker at 250 rpm until growth reached stationary phase. B650, B65 1, B652, and B653 host cell transformants were incubated at 30 C
on a rotary shaker at 250 rpm for 30 hours. The cells were adapted to minimal media by passaging them through 4 to 5 successive rounds of M9-MOPS media containing 0.8% glucose and antibiotics (see Table 7 for the composition of the M9-MOPS medium). The cells were stored at -80 C in cryo-vials in 1 mL stock aliquots made up of 400 uL sterile 50% glycerol and 600 uL liquid culture.
Table 7 - Composition of M9-MOPS Culture Medium Component Quantity (per L) Na2HPO4 7HZO 12.8 NaCI 0.5 M SO4 2 mmol CaCIZ 0.1 mmol Thiamine 0.1 ug MOPS buffer pH 7.4 100 mmol H3 6Mo7O24 4H20 3.7 ug H3B04 25 ug CoCIZ 7.1 ug CuSO4 2.4 ug MnC12 16 u ZnSO4 2.9 ug FeSO4 0.28 mg Example 7 1002211 This example describes the generation of Saccharomyces cerevisiae strains useful in the invention.
1002221 To prepare Saccharomyces cerevisiae strain Y141 and Y140, the expression plasmid from Saccharomyces cerevisiae strain EPY224 (Ro et a!. (2006) Nature 440: 940-943;
PCT Patent Publication W02007/005604) was removed by culturing in rich medium, yielding strain EPY300. Strain EPY300 was then transformed with expression plasmids pAM341 or pAM353, yielding host strains Y141 or Y140, respectively. Host cell transformants were selected on synthetic defined media, containing 2% glucose and all amino acids except leucine (SM-glu). Single colonies were transferred to culture vials containing 5 mL of liquid SM-glu lacking leucine, and the cultures were incubated by shaking at 30 C until growth reached stationary phase. The cells were stored at -80 C in cryo-vials in I mL frozen aliquots made up of 400 uL 50%
sterile glycerol and 600 uL liquid culture.
1002231 To prepare Saccharomyces cerevisiae strain Y258, Saccharomyces cerevisiae strains CEN.PK2-IC (Y002) (MATA; ura3-52; trpl-289; leu2-3,112; his301; MAL2-8C; SUC2) and CEN.PK2-1D (Y003) (MATalpha; ura3-52; trpl-289; leu2-3,112; his301; MAL2-8C; SUC2) (van Dijken et a1. (2000) Enzyme Microb. Technol. 26(9-10):706-714) were prepared for introduction of inducible MEV pathway genes by replacing the ERG9 promoter with the Saccharomyces cerevisiae MET3 promoter, and the ADEI ORF with the Candida glabrata LEU2 gene (CgLEU2). This was done by PCR amplifying the KanMX-PMET3 region of vector pAM328 (SEQ ID NO: 12) using primers 50-56-pw100-G (SEQ ID NO: 93) and 50-56-pw101-G
(SEQ ID NO: 94), which include 45 base pairs of homology to the native ERG9 promoter, transforming 10 ug of the resulting PCR product into exponentially growing Y002 and Y003 cells using 40% w/w Polyethelene Glycol 3350 (Sigma-Aldrich, St. Louis, MO), 100 mM Lithium Acetate (Sigma-Aldrich, St. Louis, MO), and ug Salmon Sperm DNA (Invitrogen Corp., Carlsbad, CA), and incubating the cells at 30 C for 30 minutes followed by heat shocking them at 42 C for 30 minutes (Schiestl and Gietz.
(1989) Curr. Genet. 16, 339-346).
Positive recombinants were identified by their ability to grow on rich medium containing 0.5 ug/mL Geneticin (Invitrogen Corp., Carlsbad, CA), and selected colonies were confirmed by diagnostic PCR. The resultant clones were given the designation Y93 (MAT A) and Y94 (MAT alpha). The 3.5 kb CgLEU2 genomic locus was then amplified from Candida glabrata genomic DNA (ATCC, Manassas, VA) using primers 61-67-CPK066-G (SEQ ID NO: 95) and 61-67-CPK067-G (SEQ ID NO: 96), which contain 50 base pairs of flanking homology to the ADE] ORF, and 10 ug of the resulting PCR product were transformed into exponentially growing Y93 and Y94 cells, positive recombinants were selected for growth in the absence of leucine supplementation, and selected clones were confirmed by diagnostic PCR.
The resultant clones were given the designation Y176 (MAT A) and Y177 (MAT alpha).
100224] Strain Y 188 was then generated by digesting 2 ug of pAM491 and pAM495 plasmid DNA to completion using Pme/ restriction enzyme (New England Biolabs, Beverly, MA), and introducing the purified DNA inserts into exponentially growing Y 176 cells. Positive recombinants were selected for by growth on medium lacking uracil and histidine, and integration into the correct genomic locus was confirmed by diagnostic PCR.
1002251 Strain Y 189 was next generated by digesting 2 ug of pAM489 and pAM497 plasmid DNA to completion using PmeI restriction enzyme, and introducing the purified DNA
inserts into exponentially growing Y 177 cells. Positive recombinants were selected for by growth on medium lacking tryptophan and histidine, and integration into the correct genomic locus was confirmed by diagnostic PCR.
1002261 Strain Y238 was then generated by mixing approximately I X 107 cells from strains Y188 and Y189 on a YPD medium plate for 6 hours at room temperature to allow for mating, and then plating the mixed cell culture to medium lacking histidine, uracil, and tryptophan to select for growth of diploid cells. The diploid cells were then transformed using 2 ug of pAM493 plasmid DNA that had been digested to completion using Pmel restriction enzyme, and introducing the purified DNA insert into exponentially growing diploid cells. Positive recombinants were selected for by growth on medium lacking adenine, and integration into the correct genomic locus was confirmed by diagnostic PCR.
1002271 Haploid strain Y211 (MAT alpha) was generated by sporulating strain Y238 in 2% Potassium Acetate and 0.02% Raffinose liquid medium, isolating approximately 200 genetic tetrads using a Singer Instruments MSM300 series micromanipulator (Singer Instrument LTD, Somerset, UK), identifying independent genetic isolates containing the appropriate complement of introduced genetic material by their ability to grow in the absence of adenine, histidine, uracil, and tryptophan, and confirming the integration of all introduced DNA by diagnostic PCR.
1002281 Finally, host strain Y258 was generated by transforming strain Y211 with pAM404 plasmid DNA. Host cell transformants were selected on synthetic defined media, containing 2% glucose and all amino acids except leucine (SM-glu). Single colonies were transferred to culture vials containing 5 mL of liquid SM-glu lacking leucine, and the cultures were incubated by shaking at 30 C until growth reached stationary phase.
The cells were stored at -80 C in cryo-vials in I mL frozen aliquots made up of 400 uL 50% sterile glycerol and 600 uL liquid culture.
Example 8 1002291 This example describes the production of a-farnesene and 0-farnesene via the MEV pathway in Escherichia coli host strains.
1002301 Seed cultures of host strains B552 and B592 were established by adding a stock aliquot of each strain to separate 125 mL flasks containing 25 mL M9-MOPS, 0.8% glucose, 0.5%
yeast extract, and antibiotics as detailed in Table 6, and by growing the cultures overnight. The seed cultures were used to inoculate at an initial OD600 of approximately 0.05 separate 250 mL flasks containing 40 mL M9-MOPS, 2%
glucose, 0.5% yeast extract, and antibiotics. Cultures were incubated at 30 C
on a rotary shaker at 250 rpm until they reached an OD600 of approximately 0.2, at which point the production of farnesene in the host cells was induced by adding 40 uL of I M IPTG to the culture medium. At the time of induction, the cultures were overlain with 8 mL of an organic overlay to capture the farnesene. Samples were taken every 24 hours by transferring 2 - 10 uL of the organic overlay to a clean glass vial containing I mL ethyl acetate spiked with trans-caryophyllene as an internal standard.
1002311 The ethyl acetate samples were analyzed on an Agilent 6890N gas chromatograph equipped with an Agilent 5975 mass spectrometer (GC/MS) (Agilent Technologies Inc., Palo Alto, CA) in full scan mode (50-500 m/z). Compounds in a I uL aliquot of each sample were separated using a HP-5MS column (Agilent Technologies, Inc., Palo Alto, CA), helium carrier gas, and the following temperature program: 150 C hold for 3 minutes, increasing temperature at 25 C/minute to a temperature of 200 C, increasing temperature at 60 C/minute to a temperature of 300 C, and a hold at 300 C for 1 minute. Using this protocol, R-farnesene had previously been shown to have a retention time of 4.33 minutes. Farnesene titers were calculated by comparing generated peak areas against a quantitative calibration curve of purified (3-farnesene (Sigma-Aldrich Chemical Company, St. Louis, MO) in trans-caryophyllene-spiked ethyl acetate.
1002321 Host strain B592 produced approximately 400 mg/L of a-farnesene at 120 hours (averaged over 3 independent clones; induction at timepoint 0), and had a maximal specific productivity of approximately 46 mg/L/OD6oo (1 representative clone). Host strain B552 produced approximately 1.1 g/L of (3-farnesene at 120 hours (averaged over 3 independent clones), and had a maximal specific productivity of approximately 96 mg/L/OD600(1 representative clone).
Example 9 1002331 This example describes the production of 0-farnesene via the DXP
pathway in an Escherichia coli host strain.
1002341 Seed cultures of host strains B650, B651, B652, and B653 were established by adding a stock aliquot of each strain to separate 125 mL flasks containing 25 mL M9-MOPS, 0.8% glucose, 0.5% yeast extract, and antibiotics as detailed in Table 6, and by growing the cultures overnight. The seed cultures were used to inoculate at an initial OD600 of approximately 0.05 separate 250 mL
flasks containing 40 mL
M9-MOPS, 45 ug/mL thiamine, micronutrients, 1.00E-5 mol/L FeSO4, 0.1 M MOPS, 2% glucose, 0.5% yeast extract, and antibiotics. Cultures were incubated at 30 C in a humidified incubating shaker at 250 rpm until they reached an OD600 of 0.2 to 0.3, at which point the production of 0-farnesene in the host cells was induced by adding 40 uL of I M IPTG to the culture medium. At the time of induction, the cultures were overlain with 8 mL of an organic overlay to capture the (3-farnesene. Samples were taken at various time points by transferring 100 uL samples of the upper organic overlay to a clean tube. The tube was centrifuged to separate out any remaining cells or media, and 10 uL of the organic overlay samples were transferred into 500 uL ethyl acetate spiked with beta- or trans-caryophyllene as an internal standard in clean glass vials. The mixtures were vortexed for 30 seconds, and then analyzed as described in Example 8.
1002351 Host strain B653 produced approximately 7 mg/g DCW of (3-farnesene (DCW is "dry cell weight").
Example 10 1002361 This example describes the production of a-farnesene and (3-farnesene in Saccharomyces cerevisiae host strains.
1002371 Seed cultures of host strains Y141, Y140, and Y258 were established by adding stock aliquots to separate 125 mL flasks containing 25 mL SM-glu lacking leucine, and growing the culture overnight. The seed cultures were used to inoculate at an initial OD600 of approximately 0.05 separate 250 mL baffled flasks containing 40 mL of synthetic defined media containing 0.2% glucose and 1.8%
galactose, and lacking leucine. The cultures were incubated at 30 C on a rotary shaker at 200 rpm.
The Y 141 and Y140 cultures were overlain with 8 mL of dodecane; the Y258 culture was overlain with 8 mL of isopropyl myristate. Samples of the Y 141 and Y 140 cultures were taken once every 24 hours up to 120 hours, and a sample of the Y258 culture was taken at 72 hours post-induction by transferring 2 uL to 10 uL of the organic overlay to a clean glass vial containing 500 uL ethyl acetate spiked with beta- or trans-caryophyllene as an internal standard.
The Y141 and Y140 samples were analyzed as described in Example 8 whereas the Y258 sample was analyzed as described in Example 11.
1002381 Host strain Y141 produced approximately 9.8 mg/L of a-farnesene at 120 hours (averaged over 3 independent clones), and had a maximal specific productivity of approximately 3 mg/L/OD600 (I
Example 9 1002331 This example describes the production of 0-farnesene via the DXP
pathway in an Escherichia coli host strain.
1002341 Seed cultures of host strains B650, B651, B652, and B653 were established by adding a stock aliquot of each strain to separate 125 mL flasks containing 25 mL M9-MOPS, 0.8% glucose, 0.5% yeast extract, and antibiotics as detailed in Table 6, and by growing the cultures overnight. The seed cultures were used to inoculate at an initial OD600 of approximately 0.05 separate 250 mL
flasks containing 40 mL
M9-MOPS, 45 ug/mL thiamine, micronutrients, 1.00E-5 mol/L FeSO4, 0.1 M MOPS, 2% glucose, 0.5% yeast extract, and antibiotics. Cultures were incubated at 30 C in a humidified incubating shaker at 250 rpm until they reached an OD600 of 0.2 to 0.3, at which point the production of 0-farnesene in the host cells was induced by adding 40 uL of I M IPTG to the culture medium. At the time of induction, the cultures were overlain with 8 mL of an organic overlay to capture the (3-farnesene. Samples were taken at various time points by transferring 100 uL samples of the upper organic overlay to a clean tube. The tube was centrifuged to separate out any remaining cells or media, and 10 uL of the organic overlay samples were transferred into 500 uL ethyl acetate spiked with beta- or trans-caryophyllene as an internal standard in clean glass vials. The mixtures were vortexed for 30 seconds, and then analyzed as described in Example 8.
1002351 Host strain B653 produced approximately 7 mg/g DCW of (3-farnesene (DCW is "dry cell weight").
Example 10 1002361 This example describes the production of a-farnesene and (3-farnesene in Saccharomyces cerevisiae host strains.
1002371 Seed cultures of host strains Y141, Y140, and Y258 were established by adding stock aliquots to separate 125 mL flasks containing 25 mL SM-glu lacking leucine, and growing the culture overnight. The seed cultures were used to inoculate at an initial OD600 of approximately 0.05 separate 250 mL baffled flasks containing 40 mL of synthetic defined media containing 0.2% glucose and 1.8%
galactose, and lacking leucine. The cultures were incubated at 30 C on a rotary shaker at 200 rpm.
The Y 141 and Y140 cultures were overlain with 8 mL of dodecane; the Y258 culture was overlain with 8 mL of isopropyl myristate. Samples of the Y 141 and Y 140 cultures were taken once every 24 hours up to 120 hours, and a sample of the Y258 culture was taken at 72 hours post-induction by transferring 2 uL to 10 uL of the organic overlay to a clean glass vial containing 500 uL ethyl acetate spiked with beta- or trans-caryophyllene as an internal standard.
The Y141 and Y140 samples were analyzed as described in Example 8 whereas the Y258 sample was analyzed as described in Example 11.
1002381 Host strain Y141 produced approximately 9.8 mg/L of a-farnesene at 120 hours (averaged over 3 independent clones), and had a maximal specific productivity of approximately 3 mg/L/OD600 (I
representative clone). Host strain Y140 produced approximately 56 mg/L of (3-farnesene at 120 hours (averaged over 3 independent clones), and had a maximal specific productivity of approximately 20 mg/L/OD6oo(1 representative clone). Host strain Y258 produced approximately 762 mg/L of (3-farnesene at 72 hours (averaged over 3 independent clones), and had a maximal specific productivity of approximately 145 mg/L/OD600(1 representative clone).
Example 11 1002391 This example describes the production of (3-farnesene in an Escherichia coli host strain in an aerobic, nitrogen-limited, fed-batch cultivation.
1002401 A seed culture of host strain B526 for fermentation was established by adding one stock aliquot of the strain to a 250 mL flask containing 50 mL M9-MOPS medium and antibiotics, and by incubating the culture overnight at 37 C on a rotary shaker at 250 rpm. The seed culture was used to inoculate at an initial OD600 of approximately I a 250 mL flask containing 40 mL M9-MOPS medium and antibiotics. The culture was again incubated at 37 C on a rotary shaker at 250 rpm until it reached an OD600 of 3 to 5.
1002411 Table 8 shows the final media compositions for fermentation runs 070522-1 (nitrogen excess) and 070522-5 (nitrogen limited). Batch medium was heat sterilized at 121 C for 30 minutes in each of two bioreactors (2L Applikon Bioconsole ADI 1025 with ADI 1010 controllers, Applikon Biotechnology, Foster City, CA). Post sterile additions (PSA) and antibiotics (carbenicillin at 100 ug/L and chloramphenicol at 34 ug/L final concentration) were filter sterilized as stock solutions and injected into each bioreactor through the head plate. All trace metals were combined and pre-made as concentrated solutions (Table 9), and added to the PSA or feed media. The starting volume for each fermentation run was I L. All runs were inoculated by injecting 50 mL of the seed culture through the headplate (5% (v/v)).
Table 8 - Composition of Fermentation Media Batch Feed Solution for Feed Solution for Component Medium PSA Run 070522-1 Run 070522-5 (per L) (per L) (nitrogen excess) (nitrogen limited) (per L) (per L) Glucose - 15 650 650 KH2PO4 4.2 - - -K2HPO4 3HZ0 15.7 - - -Citric acid 1.7 g - - -(NHa)2SOa 2 - 10.7 -M SO4 7H2O - 1.2 12 12 g EDTA 8.4 m - 13 13 Thiamine HCI - 4.5 mg - -Batch trace metal solution - 10 mL - -Feed trace metal solution - - 10 mL 10 mL
Example 11 1002391 This example describes the production of (3-farnesene in an Escherichia coli host strain in an aerobic, nitrogen-limited, fed-batch cultivation.
1002401 A seed culture of host strain B526 for fermentation was established by adding one stock aliquot of the strain to a 250 mL flask containing 50 mL M9-MOPS medium and antibiotics, and by incubating the culture overnight at 37 C on a rotary shaker at 250 rpm. The seed culture was used to inoculate at an initial OD600 of approximately I a 250 mL flask containing 40 mL M9-MOPS medium and antibiotics. The culture was again incubated at 37 C on a rotary shaker at 250 rpm until it reached an OD600 of 3 to 5.
1002411 Table 8 shows the final media compositions for fermentation runs 070522-1 (nitrogen excess) and 070522-5 (nitrogen limited). Batch medium was heat sterilized at 121 C for 30 minutes in each of two bioreactors (2L Applikon Bioconsole ADI 1025 with ADI 1010 controllers, Applikon Biotechnology, Foster City, CA). Post sterile additions (PSA) and antibiotics (carbenicillin at 100 ug/L and chloramphenicol at 34 ug/L final concentration) were filter sterilized as stock solutions and injected into each bioreactor through the head plate. All trace metals were combined and pre-made as concentrated solutions (Table 9), and added to the PSA or feed media. The starting volume for each fermentation run was I L. All runs were inoculated by injecting 50 mL of the seed culture through the headplate (5% (v/v)).
Table 8 - Composition of Fermentation Media Batch Feed Solution for Feed Solution for Component Medium PSA Run 070522-1 Run 070522-5 (per L) (per L) (nitrogen excess) (nitrogen limited) (per L) (per L) Glucose - 15 650 650 KH2PO4 4.2 - - -K2HPO4 3HZ0 15.7 - - -Citric acid 1.7 g - - -(NHa)2SOa 2 - 10.7 -M SO4 7H2O - 1.2 12 12 g EDTA 8.4 m - 13 13 Thiamine HCI - 4.5 mg - -Batch trace metal solution - 10 mL - -Feed trace metal solution - - 10 mL 10 mL
Table 9- Composition of Trace Metal Solutions Component Batch Trace Metal Solution Feed Trace Metal Solution (per L) (per L) CoCI2 6H20 0.25 mg 0.4 mg MnCIZ 4H20 1.5 mg 2.35 mg CuCIZ 2H20 0.15 mg 0.25 mg H3B04 0.3 mg 0.5 mg NazMoO4 2H20 0.25 mg 0.4 mg Zn(CH3COO)2 2H20 1.3 mg 1.6 mg Fe III citrate hydrate 10 mg 4.0 mg 1002421 An exponential glucose feed with a 6 hour doubling time was initiated when the initial glucose bolus (15 g) was exhausted and the dissolved oxygen spiked. Up to a maximum of 31 g/hr, the fermentor software (BioXpert, Applikon Biotechnology, Foster City, CA) was programmed to calculate the feed rate according to the following equation:
mS(t) = SopeN(1-1 ) ,u=0.12hr-' So =15g wherein ms is the substrate mass flow rate (g/hr), is the specific growth rate, to is the time at which the initial glucose bolus was depleted, and So is the initial substrate concentration.
Upon reaching the maximum rate, the glucose feed was reduced to a rate of 11.7 g/hr, and held constant at this rate for the remainder of the fermentation run.
1002431 Fermentation was carried out at the reduced temperature of 30 C;
airflow in the bioreactor was set at I vvm; initial agitation was at 700 rpm; foam was controlled with Biospumex antifoam 200 K; dissolved oxygen tension was controlled at 40% using an agitation cascade (700-1,200 rpm) and oxygen enrichment;
and pH was maintained at 7 using 9.9 N NH4OH (2 parts concentrated NH4OH, I
part H20). Ammonia was measured on a NOVA Bioprofile 300 Analyzer (Nova Biomedical Corp., Waltham, MA) according to the manufacturer's instructions.
1002441 Production of (i-farnesene in the host cells was induced at an OD600 of approximately 30 by adding I mL of I M IPTG to the culture medium. Volatile 0-farnesene was captured by venting the off-gas through a gas-washer containing 200 mL heptanol. The heptanol solution was subsequently diluted into ethyl acetate (dilution factor 100x). Soluble 0-farnesene was extracted from the fermentation broth by combining 50 uL broth with 950 uL HPLC grade methanol, shaking the sample at maximum speed on a Fisher Vortex Genie 2TM mixer (Scientific Industries, Inc., Bohemia, NY) for approximately 30 minutes, pelleting cell debris from the sample by centrifuging for 10 minutes at 14,000 x g, and diluting the acetonitrile solution into 990 uL
HPLC grade ethyl acetate in a glass HPLC vial.
1002451 The ethyl acetate samples were analyzed on an Agilent 6890N Network Gas Chromatography System (Agilent Technologies, Inc., Palo Alto, CA) with flame ionization detection (GCFID). A 1 uL aliquot of each sample was injected and compounds contained in the sample were separated using a DB1-MS column (30m x 250 um x 0.25 um; Agilent Technologies, Inc., Palo Alto, CA), helium carrier gas, and the following temperature program: 200 C hold for 1 minute, increasing temperature at 10 C/minute to a temperature of 230 C, increasing temperature at 40 C/minute to a temperature of 300 C, and a hold at 300 C for 1 minute.
mS(t) = SopeN(1-1 ) ,u=0.12hr-' So =15g wherein ms is the substrate mass flow rate (g/hr), is the specific growth rate, to is the time at which the initial glucose bolus was depleted, and So is the initial substrate concentration.
Upon reaching the maximum rate, the glucose feed was reduced to a rate of 11.7 g/hr, and held constant at this rate for the remainder of the fermentation run.
1002431 Fermentation was carried out at the reduced temperature of 30 C;
airflow in the bioreactor was set at I vvm; initial agitation was at 700 rpm; foam was controlled with Biospumex antifoam 200 K; dissolved oxygen tension was controlled at 40% using an agitation cascade (700-1,200 rpm) and oxygen enrichment;
and pH was maintained at 7 using 9.9 N NH4OH (2 parts concentrated NH4OH, I
part H20). Ammonia was measured on a NOVA Bioprofile 300 Analyzer (Nova Biomedical Corp., Waltham, MA) according to the manufacturer's instructions.
1002441 Production of (i-farnesene in the host cells was induced at an OD600 of approximately 30 by adding I mL of I M IPTG to the culture medium. Volatile 0-farnesene was captured by venting the off-gas through a gas-washer containing 200 mL heptanol. The heptanol solution was subsequently diluted into ethyl acetate (dilution factor 100x). Soluble 0-farnesene was extracted from the fermentation broth by combining 50 uL broth with 950 uL HPLC grade methanol, shaking the sample at maximum speed on a Fisher Vortex Genie 2TM mixer (Scientific Industries, Inc., Bohemia, NY) for approximately 30 minutes, pelleting cell debris from the sample by centrifuging for 10 minutes at 14,000 x g, and diluting the acetonitrile solution into 990 uL
HPLC grade ethyl acetate in a glass HPLC vial.
1002451 The ethyl acetate samples were analyzed on an Agilent 6890N Network Gas Chromatography System (Agilent Technologies, Inc., Palo Alto, CA) with flame ionization detection (GCFID). A 1 uL aliquot of each sample was injected and compounds contained in the sample were separated using a DB1-MS column (30m x 250 um x 0.25 um; Agilent Technologies, Inc., Palo Alto, CA), helium carrier gas, and the following temperature program: 200 C hold for 1 minute, increasing temperature at 10 C/minute to a temperature of 230 C, increasing temperature at 40 C/minute to a temperature of 300 C, and a hold at 300 C for 1 minute.
Using this protocol, 0-farnesene had previously been shown to have a retention time of 4.33 minutes.
Famesene titers were calculated by comparing generated peak areas against a quantitative calibration curve of purified P-famesene (Sigma-Aldrich Chemical Company, St. Louis, MO) in trans-caryophyllene-spiked ethyl acetate (used as an intemal standard).
1002461 Fermentation run 070522-5 (nitrogen limited) showed lower cell culture densities and higher P-famesene titers than run 070522-1 (nitrogen excess). Fermentation run 070522-5 (nitrogen limited) exhausted all the ammonium in the fermentation medium by 50 hours whereas run 070522-1 (nitrogen excess) contained excess ammonium at all sampled time points. As shown in Table 10, both fermentation runs contained the majority of the P-famesene produced in the culture broth.
Table 10 - Farnesene Distribution between Bioreactor and Gas Washer Fermentation Run Location Volume Titer (g/L) R-Farnesene % of total (L) (g) 070522-1 excess) Broth 2 14.3 28.7 97.2%
070522-1 excess) Heptanol 0.2 4.1 0.8 2.8%
070522-5 restricted) Broth 2 23.6 47.2 98.1%
070522-5 (N restricted) Heptanol 0.2 4.5 0.9 1.9%
Example 12 1002471 This example describes a determination of the distribution of P-famesene in a cultivation of an Escherichia coli host strain.
1002481 Frozen whole cell broth (WCB) obtained from fermentation run 070522-1 afer 65.5 hours of cultivation (see Example 11) was thawed at ambient temperature. Approximately 1.4 mL of the WCB was placed in a 2 mL graduated snap-cap tube and centrifuged for 10 minutes at 10,600 RCF in a swinging cup rotor. After centrifugation, three distinct layers were visible in the tube:
the cell pellet, the supernatant, and a layer of organic solids (light solids). Upon tilting of the tube, an additional liquid layer (light liquid) became visible above the organic solids (likely to be supernatant that broke past the light solids). The light liquid was pipetted to a separate tube; the light solids were transferred to a separate tube using a pipette tip and weighted;
the supernatant was decanted into a separate tube and re-centrifuged to remove all cell debris; and the cell pellet was re-suspended in deionized water to a volume of 1.4 mL. Each layer was extracted with HPLC grade methanol for analysis by GCFID, as described in Example 11.
1002491 Approximately 50% of (3-farnesene produced in the cultivation is present in the light solids. 32%
of the P-famesene produced was not accounted for in the various layers, which is likely due to the difficulty of working with small voluines.
Table 11 - Extraction ratios and product distributions Methanol Ethyl Acetate (3-Farnesene (i-Farnesene Location Dilution Dilution (mg/mL) Volume (mg) WCB 20 100 24.10 1.4 mL 33.74 Light Liquid 20 400 12.14 0.01 mL 0.12 Cell Pellet 20 25 3.64 1.4 mL 5.09 Light Solids (by 19.5 1000 326.75 0.0514 g 16.79 wei ht Supernatant 20 10 0.90 1.07 mL 0.97 Example 13 1002501 This example describes the hydrogenation of a-farnesene to farnesane.
a-Farnesene (204 g, I mole, 255 mL) was added to a 500 mL Parr high pressure vessel containing 10% Pd/C
(5 g, 5% by weight of a-farnesene). The reaction vessel was sealed and evacuated under house vacuum for 5 minutes after which time the reaction mixture was pressurized with H2 to 35 psi at 25 C. The reaction mixture was shaken until no further drop in the H2 pressure was observed (approximately 16 hours). The excess H2 gas was removed under house vacuum followed by venting to a N2 atmosphere.
Thin layer chromatography ("TLC", Rf = 0.95, hexane, p-anisaldehyde stain or iodine) indicated the complete disappearance of the reactant. The reaction contents were vacuum filtered over a silica gel (60 jkfrom Aldrich) pad followed by washing of the silica gel with hexane (2 L). The filtrate was concentrated on a rotary evaporator. The isolated product was further dried under high vacuum to remove any residual hexane to afford farnesane as a colorless liquid (195 g, 244 mL, 95%). 'H-NMR (CDC13i 500MHz): S 1.56-1.11(m, 17H), 0.88-0.79 (overlapping t&d, 15H).
Example 14 1002511 This example describes the hydrogenation of 3,7,11-trimethyidodecan-2,6,10-trien-l-ol or farnesol to 3,7,11-trimethyldodecan-l-ol.
1002521 Farnesol (572 g, 2.58 mole, 650 mL) was added to a 1000 mL Parr high pressure vessel containing 10% Pd/C (23g, 4% by weight of farnesol). The reaction vessel was sealed and evacuated under house vacuum for 5 minutes after which time the reaction mixture was pressurized with H2 to 1000 psi. The reaction mixture was stirred at 25 C and judged to be complete by thin layer chromatography ("TLC", Rf =
0.32, 90:10 hexane:ethyl acetate) after approximately 12 hours. The reaction vessel was depressurized under vacuum followed by venting to a N2 atmosphere. The reaction contents were vacuum filtered over a silica gel (60 A from Aldrich) pad followed by washing of the silica gel with ethyl acetate ("EtOAc", 3 L). The filtrate was concentrated on a rotary evaporator. The isolated product was further dried under high vacuum to remove any residual EtOAc to afford 3,7,11-trimethyldodecan-l-ol as a lightly tinted yellow viscous liquid. 'H-NMR
(CDC13i 500MHz): S 3.71(m, 2H), 1.65-1.05(m, 17H), 0.89-0.83(overlapping t&d, 12H).
Example 15 1002531 This example describes the synthesis of 3,7,11-trimethyldodecyl acetate from 3,7,11-trimethyldodecan-l-ol.
1002541 To a stirred solution of 3,7,11-trimethyldodecan-l-ol (542 g, 2.38 mole) in CH2CI2(1500 mL) at 25 C was added acetic anhydride (267 g, 2.63 mol, 247 mL) followed by triethyl amine (360 g, 3.57 mol, 497 mL) to produce a colorless solution. Stirring was continued at ambient temperature for approximately 12 hours after which time a dark rust colored solution was produced. TLC (Rf =
0.32, 96:4 hexane:ethyl acetate) analysis judged the reaction to be complete. The reaction was terminated and worked up as follows. Reaction contents were concentrated on a rotary evaporator to remove CH2CI2 and diluted with EtOAc (2 L). The organic layer was washed with H20 (3X, I L) and then was drained into an Erlenmeyer flask. Decolorizing charcoal (20 g) was added, stirred for 15 minutes, filtered over a bed of Celite, and washed with EtOAc (2 L) to produce a light yellow filtrate. The filtrate was concentrated on a rotary evaporator and dried further under vacuuin to afford 3,7,1 1-trimetnyldodecyl acetate as a light yellow viscous liquid. 'H-NMR (CDC13, 500MHz): S 4.1 1(t, 2H), 2.04(s, 3H), 1.62-1.09(m, 17H ) 0.91-0.83(overlapping t&d, 12H).
Example 16 1002551 This example describes the hydrogenation of microbially-derived P-farnesene to farnesane.
(3-Farnesene (5.014 g of KJF-41-120-05 and KJF-41-120-06) was charged to a 500 mL glass pressure flask, to which 101 mg 10% palladium on carbon (Sigma-Aldrich #205699-50G) was added.
The flask was evacuated for 10 minutes and then pressurized to 55 psi with hydrogen (Airgas UHP) while being shaken. After 8 minutes, the hydrogen was depleted, so the vessel was pressurized to 53 psi hydrogen, which was depleted in 16 minutes. The shaking was stopped and the flask was left open to the 4 L
hydrogen cylinder at 53 psi for over 48 hours. Analysis by GC/MS using the Fene-Fane-Split100 method showed that the reaction was incomplete, so the flask was pressurized to 52 psi and shaken overnight. When the pressure dropped below 48 psi over the next several days, the reaction was recharged to 48 psi. When GC/MS analysis showed that the reaction was still incomplete, another 101 mg of the same palladium on carbon was added and the reaction was charged again to 48 psi. After 17 minutes, the hydrogen was depleted, so it was charged to 48 psi. When the pressure dropped below 48 psi over the next several days, the reaction was recharged to 48 psi until the GCIMS analysis showed the reaction was completed. The catalyst was filtered off using a silica gel filtration over a fritted funnel, yielding 1.47 g colorless oil. Analysis of the product using GC/FID indicated a product purity of 99.42%.
Example 17 1002561 This example describes a large scale hydrogenation of (3-farnesene to farnesane.
Into a 2-gallon reactor, 4 kg (4.65 L = 1.23 gal) of farnesene liquid was added plus 24 g of 10 wt.% Pd/C (dry) catalyst. This gave an initial catalyst loading of 5.16 g / L. The vessel was sealed, purged with nitrogen gas, then evacuated under vacuum. Stirring was initiated and compressed hydrogen gas was added continuously at 100 psig. The reactor was heated to 80 C. After 23 hours, a sample was taken for analysis. Using GC-FID
the farnesane concentration was measured to be 45.87 %. After 4 additional hours, a second sample was taken and analyzed. Using GC-FID the farnesane concentration was measured to be 47 %. The reactor was cooled, opened, and 10 g of 10 wt.% Pd/C (dry) catalyst was added (for a total of 34 g). The reactor was returned to the above reaction conditions. After -24 hours, a third sample was taken and analyzed. Using GC-FID the farnesane concentration was measured to be 67.86 %. The reactor was cooled, opened, and 24 g of 10 wt.%
Pd/C (dry) catalyst was added (for a total of 58 g). The reactor was returned to the above reaction conditions.
After -24 hours, a fourth sample was taken and analyzed. Using GC-FID the farnesane concentration was measured to be 97.27 %. The reactor was cooled, opened, and 10 g of 10 wt.%
Pd/C (dry) catalyst was added (for a total of 68 g). The reactor was returned to the above reaction conditions. After -24 hours, a fifth and final sample was taken and analyzed. Using GC-FID the final farnesane concentration was measured to be 99.71 %. The reactor was cooled, vented, and opened. The reaction mixture was then filtered through a 0.5 micron filter cartridge into two 1-gal glass bottles. Total reaction time was approximately 96 hours.
1002571 Based on the previous batch experience, the procedure was modified for subsequent batches.
Into a 2-gallon reactor, 4 kg (4.65 L = 1.23 gal) of farnesene liquid was added plus 75 g of 10 wt.% Pd/C (dry) catalyst. This gave an initial catalyst loading of 16.13 g / L. The vessel was sealed, purged with nitrogen gas, then evacuated under vacuum. Stirring was initiated and compressed hydrogen gas was added continuously at 100 psig. The reactor was heated to 80 C. Total reaction time was approximately 48 hours. Using GC-FID
Famesene titers were calculated by comparing generated peak areas against a quantitative calibration curve of purified P-famesene (Sigma-Aldrich Chemical Company, St. Louis, MO) in trans-caryophyllene-spiked ethyl acetate (used as an intemal standard).
1002461 Fermentation run 070522-5 (nitrogen limited) showed lower cell culture densities and higher P-famesene titers than run 070522-1 (nitrogen excess). Fermentation run 070522-5 (nitrogen limited) exhausted all the ammonium in the fermentation medium by 50 hours whereas run 070522-1 (nitrogen excess) contained excess ammonium at all sampled time points. As shown in Table 10, both fermentation runs contained the majority of the P-famesene produced in the culture broth.
Table 10 - Farnesene Distribution between Bioreactor and Gas Washer Fermentation Run Location Volume Titer (g/L) R-Farnesene % of total (L) (g) 070522-1 excess) Broth 2 14.3 28.7 97.2%
070522-1 excess) Heptanol 0.2 4.1 0.8 2.8%
070522-5 restricted) Broth 2 23.6 47.2 98.1%
070522-5 (N restricted) Heptanol 0.2 4.5 0.9 1.9%
Example 12 1002471 This example describes a determination of the distribution of P-famesene in a cultivation of an Escherichia coli host strain.
1002481 Frozen whole cell broth (WCB) obtained from fermentation run 070522-1 afer 65.5 hours of cultivation (see Example 11) was thawed at ambient temperature. Approximately 1.4 mL of the WCB was placed in a 2 mL graduated snap-cap tube and centrifuged for 10 minutes at 10,600 RCF in a swinging cup rotor. After centrifugation, three distinct layers were visible in the tube:
the cell pellet, the supernatant, and a layer of organic solids (light solids). Upon tilting of the tube, an additional liquid layer (light liquid) became visible above the organic solids (likely to be supernatant that broke past the light solids). The light liquid was pipetted to a separate tube; the light solids were transferred to a separate tube using a pipette tip and weighted;
the supernatant was decanted into a separate tube and re-centrifuged to remove all cell debris; and the cell pellet was re-suspended in deionized water to a volume of 1.4 mL. Each layer was extracted with HPLC grade methanol for analysis by GCFID, as described in Example 11.
1002491 Approximately 50% of (3-farnesene produced in the cultivation is present in the light solids. 32%
of the P-famesene produced was not accounted for in the various layers, which is likely due to the difficulty of working with small voluines.
Table 11 - Extraction ratios and product distributions Methanol Ethyl Acetate (3-Farnesene (i-Farnesene Location Dilution Dilution (mg/mL) Volume (mg) WCB 20 100 24.10 1.4 mL 33.74 Light Liquid 20 400 12.14 0.01 mL 0.12 Cell Pellet 20 25 3.64 1.4 mL 5.09 Light Solids (by 19.5 1000 326.75 0.0514 g 16.79 wei ht Supernatant 20 10 0.90 1.07 mL 0.97 Example 13 1002501 This example describes the hydrogenation of a-farnesene to farnesane.
a-Farnesene (204 g, I mole, 255 mL) was added to a 500 mL Parr high pressure vessel containing 10% Pd/C
(5 g, 5% by weight of a-farnesene). The reaction vessel was sealed and evacuated under house vacuum for 5 minutes after which time the reaction mixture was pressurized with H2 to 35 psi at 25 C. The reaction mixture was shaken until no further drop in the H2 pressure was observed (approximately 16 hours). The excess H2 gas was removed under house vacuum followed by venting to a N2 atmosphere.
Thin layer chromatography ("TLC", Rf = 0.95, hexane, p-anisaldehyde stain or iodine) indicated the complete disappearance of the reactant. The reaction contents were vacuum filtered over a silica gel (60 jkfrom Aldrich) pad followed by washing of the silica gel with hexane (2 L). The filtrate was concentrated on a rotary evaporator. The isolated product was further dried under high vacuum to remove any residual hexane to afford farnesane as a colorless liquid (195 g, 244 mL, 95%). 'H-NMR (CDC13i 500MHz): S 1.56-1.11(m, 17H), 0.88-0.79 (overlapping t&d, 15H).
Example 14 1002511 This example describes the hydrogenation of 3,7,11-trimethyidodecan-2,6,10-trien-l-ol or farnesol to 3,7,11-trimethyldodecan-l-ol.
1002521 Farnesol (572 g, 2.58 mole, 650 mL) was added to a 1000 mL Parr high pressure vessel containing 10% Pd/C (23g, 4% by weight of farnesol). The reaction vessel was sealed and evacuated under house vacuum for 5 minutes after which time the reaction mixture was pressurized with H2 to 1000 psi. The reaction mixture was stirred at 25 C and judged to be complete by thin layer chromatography ("TLC", Rf =
0.32, 90:10 hexane:ethyl acetate) after approximately 12 hours. The reaction vessel was depressurized under vacuum followed by venting to a N2 atmosphere. The reaction contents were vacuum filtered over a silica gel (60 A from Aldrich) pad followed by washing of the silica gel with ethyl acetate ("EtOAc", 3 L). The filtrate was concentrated on a rotary evaporator. The isolated product was further dried under high vacuum to remove any residual EtOAc to afford 3,7,11-trimethyldodecan-l-ol as a lightly tinted yellow viscous liquid. 'H-NMR
(CDC13i 500MHz): S 3.71(m, 2H), 1.65-1.05(m, 17H), 0.89-0.83(overlapping t&d, 12H).
Example 15 1002531 This example describes the synthesis of 3,7,11-trimethyldodecyl acetate from 3,7,11-trimethyldodecan-l-ol.
1002541 To a stirred solution of 3,7,11-trimethyldodecan-l-ol (542 g, 2.38 mole) in CH2CI2(1500 mL) at 25 C was added acetic anhydride (267 g, 2.63 mol, 247 mL) followed by triethyl amine (360 g, 3.57 mol, 497 mL) to produce a colorless solution. Stirring was continued at ambient temperature for approximately 12 hours after which time a dark rust colored solution was produced. TLC (Rf =
0.32, 96:4 hexane:ethyl acetate) analysis judged the reaction to be complete. The reaction was terminated and worked up as follows. Reaction contents were concentrated on a rotary evaporator to remove CH2CI2 and diluted with EtOAc (2 L). The organic layer was washed with H20 (3X, I L) and then was drained into an Erlenmeyer flask. Decolorizing charcoal (20 g) was added, stirred for 15 minutes, filtered over a bed of Celite, and washed with EtOAc (2 L) to produce a light yellow filtrate. The filtrate was concentrated on a rotary evaporator and dried further under vacuuin to afford 3,7,1 1-trimetnyldodecyl acetate as a light yellow viscous liquid. 'H-NMR (CDC13, 500MHz): S 4.1 1(t, 2H), 2.04(s, 3H), 1.62-1.09(m, 17H ) 0.91-0.83(overlapping t&d, 12H).
Example 16 1002551 This example describes the hydrogenation of microbially-derived P-farnesene to farnesane.
(3-Farnesene (5.014 g of KJF-41-120-05 and KJF-41-120-06) was charged to a 500 mL glass pressure flask, to which 101 mg 10% palladium on carbon (Sigma-Aldrich #205699-50G) was added.
The flask was evacuated for 10 minutes and then pressurized to 55 psi with hydrogen (Airgas UHP) while being shaken. After 8 minutes, the hydrogen was depleted, so the vessel was pressurized to 53 psi hydrogen, which was depleted in 16 minutes. The shaking was stopped and the flask was left open to the 4 L
hydrogen cylinder at 53 psi for over 48 hours. Analysis by GC/MS using the Fene-Fane-Split100 method showed that the reaction was incomplete, so the flask was pressurized to 52 psi and shaken overnight. When the pressure dropped below 48 psi over the next several days, the reaction was recharged to 48 psi. When GC/MS analysis showed that the reaction was still incomplete, another 101 mg of the same palladium on carbon was added and the reaction was charged again to 48 psi. After 17 minutes, the hydrogen was depleted, so it was charged to 48 psi. When the pressure dropped below 48 psi over the next several days, the reaction was recharged to 48 psi until the GCIMS analysis showed the reaction was completed. The catalyst was filtered off using a silica gel filtration over a fritted funnel, yielding 1.47 g colorless oil. Analysis of the product using GC/FID indicated a product purity of 99.42%.
Example 17 1002561 This example describes a large scale hydrogenation of (3-farnesene to farnesane.
Into a 2-gallon reactor, 4 kg (4.65 L = 1.23 gal) of farnesene liquid was added plus 24 g of 10 wt.% Pd/C (dry) catalyst. This gave an initial catalyst loading of 5.16 g / L. The vessel was sealed, purged with nitrogen gas, then evacuated under vacuum. Stirring was initiated and compressed hydrogen gas was added continuously at 100 psig. The reactor was heated to 80 C. After 23 hours, a sample was taken for analysis. Using GC-FID
the farnesane concentration was measured to be 45.87 %. After 4 additional hours, a second sample was taken and analyzed. Using GC-FID the farnesane concentration was measured to be 47 %. The reactor was cooled, opened, and 10 g of 10 wt.% Pd/C (dry) catalyst was added (for a total of 34 g). The reactor was returned to the above reaction conditions. After -24 hours, a third sample was taken and analyzed. Using GC-FID the farnesane concentration was measured to be 67.86 %. The reactor was cooled, opened, and 24 g of 10 wt.%
Pd/C (dry) catalyst was added (for a total of 58 g). The reactor was returned to the above reaction conditions.
After -24 hours, a fourth sample was taken and analyzed. Using GC-FID the farnesane concentration was measured to be 97.27 %. The reactor was cooled, opened, and 10 g of 10 wt.%
Pd/C (dry) catalyst was added (for a total of 68 g). The reactor was returned to the above reaction conditions. After -24 hours, a fifth and final sample was taken and analyzed. Using GC-FID the final farnesane concentration was measured to be 99.71 %. The reactor was cooled, vented, and opened. The reaction mixture was then filtered through a 0.5 micron filter cartridge into two 1-gal glass bottles. Total reaction time was approximately 96 hours.
1002571 Based on the previous batch experience, the procedure was modified for subsequent batches.
Into a 2-gallon reactor, 4 kg (4.65 L = 1.23 gal) of farnesene liquid was added plus 75 g of 10 wt.% Pd/C (dry) catalyst. This gave an initial catalyst loading of 16.13 g / L. The vessel was sealed, purged with nitrogen gas, then evacuated under vacuum. Stirring was initiated and compressed hydrogen gas was added continuously at 100 psig. The reactor was heated to 80 C. Total reaction time was approximately 48 hours. Using GC-FID
the final farnesane concentration was measured to be 99.76 %. The reactor was cooled, vented, and opened.
The reaction mixture was then filtered through a 0.5 micron filter cartridge into two 1-gal glass bottles.
1002581 If desired, the product can be further purified by distillation. An exemplary I L distillation protocol is as follows. Approximately 1 L of farnesane was charged to a 2 L
round-bottom flask with a water cooled distillation head along with a Vigreaux column attached to the joint.
The liquid was stirred and evacuated to 14 Torr. At this point, the liquid was heated to 155 C and the flask was wrapped in glass wool along with aluminum foil. During heating, the liquid turned from clear to light yellow. Vapor started to come over the head at 120 C. Approximately 950 mL of the clear farnesane was collected before the distillation was stopped.
Example 18 1002591 This example describes the properties of a blend of 90% ultra low sulfur diesel (Diesel No. 2 meeting the ASTM D 975 standard) and 10% of a mixture comprising 3,7,11-trimethyldodecyl acetate and farnesane. The mixture primarily comprises 3,7,11-trimethyldodecyl acetate with famesane being present in minor amounts.
Table 12 ASTM Test Method 90% ULSD and 10%
farnesane and 3,7,11-trimethyldodecyl acetate Cetane Number D613 50.4 Cold Filter Plugging D6371 <-22 Point ( C) Cloud Point ( C) D2500 <-22 Pour Point ( C) D97 <-24 Viscosity at 40 C D445 3.594 Example 19 1002601 This example describes the testing of various amounts of farnesane with ultra low sulfur diesel obtained from either the BP Refinery in Whitting, Indiana or the BP Refinery in Carson, California. The diesel from the BP Carson Refinery is a CARB fuel which meets the requirements of the California Air Resources Board for use in California. Although lubricity agents are typically added to CARB fuel at the refinery, this sample of CARB fuel was obtained prior to any lubricity agents being added. Figures 9 and 10 show the test data of various amounts of farnesane blended with the diesel fuels from the refineries. Figures I 1 A-B show the distillation profiles of the various fuels and blends tested.
Example 20 1002611 This example describes the determination of the amount of farnesane that is found naturally in petrodiesel, a complex mixture of thousands of individual compounds. Most of these compounds are CIo-CZZ
hydrocarbons and are generally parrafins, naphthenes, and aromatics.
1002621 Diesel samples were diluted in hexanes and then measured by GC-MS as described by Zielinska el al., J. Air & Waste Manage. Assoc. 54: 1 138-1150 (2004). Table 13 shows the results in ug/mL, wt.%, and vol.%.
The reaction mixture was then filtered through a 0.5 micron filter cartridge into two 1-gal glass bottles.
1002581 If desired, the product can be further purified by distillation. An exemplary I L distillation protocol is as follows. Approximately 1 L of farnesane was charged to a 2 L
round-bottom flask with a water cooled distillation head along with a Vigreaux column attached to the joint.
The liquid was stirred and evacuated to 14 Torr. At this point, the liquid was heated to 155 C and the flask was wrapped in glass wool along with aluminum foil. During heating, the liquid turned from clear to light yellow. Vapor started to come over the head at 120 C. Approximately 950 mL of the clear farnesane was collected before the distillation was stopped.
Example 18 1002591 This example describes the properties of a blend of 90% ultra low sulfur diesel (Diesel No. 2 meeting the ASTM D 975 standard) and 10% of a mixture comprising 3,7,11-trimethyldodecyl acetate and farnesane. The mixture primarily comprises 3,7,11-trimethyldodecyl acetate with famesane being present in minor amounts.
Table 12 ASTM Test Method 90% ULSD and 10%
farnesane and 3,7,11-trimethyldodecyl acetate Cetane Number D613 50.4 Cold Filter Plugging D6371 <-22 Point ( C) Cloud Point ( C) D2500 <-22 Pour Point ( C) D97 <-24 Viscosity at 40 C D445 3.594 Example 19 1002601 This example describes the testing of various amounts of farnesane with ultra low sulfur diesel obtained from either the BP Refinery in Whitting, Indiana or the BP Refinery in Carson, California. The diesel from the BP Carson Refinery is a CARB fuel which meets the requirements of the California Air Resources Board for use in California. Although lubricity agents are typically added to CARB fuel at the refinery, this sample of CARB fuel was obtained prior to any lubricity agents being added. Figures 9 and 10 show the test data of various amounts of farnesane blended with the diesel fuels from the refineries. Figures I 1 A-B show the distillation profiles of the various fuels and blends tested.
Example 20 1002611 This example describes the determination of the amount of farnesane that is found naturally in petrodiesel, a complex mixture of thousands of individual compounds. Most of these compounds are CIo-CZZ
hydrocarbons and are generally parrafins, naphthenes, and aromatics.
1002621 Diesel samples were diluted in hexanes and then measured by GC-MS as described by Zielinska el al., J. Air & Waste Manage. Assoc. 54: 1 138-1150 (2004). Table 13 shows the results in ug/mL, wt.%, and vol.%.
Table 13 Densfty Diluted Dilution Final Concentration Sample (Source) Concentration Factor of Farnesane in Sample mL ( g/mL) ( g/mL) (wt.%) vol.%
Famesane standard 0.7737 #2 Diesel (Chardon) 0.8420 12.488 220 2747.36 0.33 0.36 #2 Diesel (Sunoco 90 & 44) 0.8430 8.642 220 1901.24 0.23 0.25 #2 Diesel (BP 90 & 44) 0.8310 14.772 220 3249.84 0.39 0.42 #2 Diesel (Speedway Rt. 306 & Rt. 2) 0.8410 13.497 220 2969.34 0.35 0.38 #2 Diesel (Chardon) 0.8300 15.362 220 3379.64 0.41 0.44 #2 Diesel (Speedway Rt. 306 & Rt. 2) 0.8434 13.770 220 3029.40 0.36 0.39 #2 Diesel (BP Whiting, IN) 0.8555 10.977 220 2414.87 0.28 0.31 CARB Diesel (BP Carson, CA) 0.8170 18.008 220 3961.76 0.48 0.51 1002631 Except for the last two samples in Table 13, all diesel samples were fuel purchased from gas stations selling diesel fuel. The No. 2 diesel from Whiting is from the BP
Whiting Refinery. The CARB
diesel is from the BP Carson Refinery and contains no lubricity enhancers.
Example 21 1002641 This example describes addition of a lubricity enhancer to blends of farnesane with either diesel from the BP Whiting;kefinery or the CARB diesel from the BP Carson Refinery.
1002651 The diesel fuel from the BP Whiting Refinery includes 200 ppm of Infinium R696 lubricity enhancer (previously known as ECD-1). An additional 100 ppm was added to the base fuel and the 5 vol.%, 20 vol.%, and 50 vol. blends of farnesane with the base fuel was tested for lubricity according to ASTM D
6079. The resulting lubricity (HFRR@ 60 C) for the 5 vol.%, 20 vol.%, and 50 vol.% blends were: 300 m;
240 m; and 450 m respectively.
1002661 The CARB diesel from the BP Carson refinery contained no lubricity additive. 300 ppm of Infinium R696 was added to the base fuel, and the 5 vol.%, 20 vol.%, 50 vol.%, and 65 vol.% blends of farnesane with the base fuel was tested for lubricity according to ASTM D
6079. The resulting lubricity (HFRR@ 60 C) for the 5 vol.%, 20 vol.%, 50 vol.%, and 65% blends were: 200 pm;
240 pm; 280 m; and 240 pm respectively.
Famesane standard 0.7737 #2 Diesel (Chardon) 0.8420 12.488 220 2747.36 0.33 0.36 #2 Diesel (Sunoco 90 & 44) 0.8430 8.642 220 1901.24 0.23 0.25 #2 Diesel (BP 90 & 44) 0.8310 14.772 220 3249.84 0.39 0.42 #2 Diesel (Speedway Rt. 306 & Rt. 2) 0.8410 13.497 220 2969.34 0.35 0.38 #2 Diesel (Chardon) 0.8300 15.362 220 3379.64 0.41 0.44 #2 Diesel (Speedway Rt. 306 & Rt. 2) 0.8434 13.770 220 3029.40 0.36 0.39 #2 Diesel (BP Whiting, IN) 0.8555 10.977 220 2414.87 0.28 0.31 CARB Diesel (BP Carson, CA) 0.8170 18.008 220 3961.76 0.48 0.51 1002631 Except for the last two samples in Table 13, all diesel samples were fuel purchased from gas stations selling diesel fuel. The No. 2 diesel from Whiting is from the BP
Whiting Refinery. The CARB
diesel is from the BP Carson Refinery and contains no lubricity enhancers.
Example 21 1002641 This example describes addition of a lubricity enhancer to blends of farnesane with either diesel from the BP Whiting;kefinery or the CARB diesel from the BP Carson Refinery.
1002651 The diesel fuel from the BP Whiting Refinery includes 200 ppm of Infinium R696 lubricity enhancer (previously known as ECD-1). An additional 100 ppm was added to the base fuel and the 5 vol.%, 20 vol.%, and 50 vol. blends of farnesane with the base fuel was tested for lubricity according to ASTM D
6079. The resulting lubricity (HFRR@ 60 C) for the 5 vol.%, 20 vol.%, and 50 vol.% blends were: 300 m;
240 m; and 450 m respectively.
1002661 The CARB diesel from the BP Carson refinery contained no lubricity additive. 300 ppm of Infinium R696 was added to the base fuel, and the 5 vol.%, 20 vol.%, 50 vol.%, and 65 vol.% blends of farnesane with the base fuel was tested for lubricity according to ASTM D
6079. The resulting lubricity (HFRR@ 60 C) for the 5 vol.%, 20 vol.%, 50 vol.%, and 65% blends were: 200 pm;
240 pm; 280 m; and 240 pm respectively.
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Claims (61)
1. A fuel composition comprising or obtainable from a mixture comprising:
(a) an isoprenoid compound having the formula:
or a stereoisomer thereof, wherein Z is H, O-R, or O-C(=O)R, and R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl, wherein the amount of the isoprenoid compound is from about I wt.% to about 99 wt.%, based on the total weight of the fuel composition; and (b) a fuel component.
(a) an isoprenoid compound having the formula:
or a stereoisomer thereof, wherein Z is H, O-R, or O-C(=O)R, and R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl, wherein the amount of the isoprenoid compound is from about I wt.% to about 99 wt.%, based on the total weight of the fuel composition; and (b) a fuel component.
2. The fuel composition of claim 1, wherein the T90 distillation temperature is from about 282°C to about 338°C.
3 The fuel composition of claim 1, wherein the amount of the isoprenoid compound is from about 5 wt.% to about 90 wt.%, based on the total weight of the fuel composition.
4. The fuel composition of claim 1, wherein the amount of the isoprenoid compound is at least wt.%, based on the total weight of the fuel composition.
5. The fuel composition of claim 1, wherein the amount of the isoprenoid compound is at least wt.%, based on the total weight of the fuel composition.
6. The fuel composition of claim 1, wherein the amount of the isoprenoid compound is at least 50 wt.%, based on the total weight of the fuel composition.
7. The fuel composition of claim 1, wherein the fuel composition has a sulfur content of less than 20 ppm, based on the total weight of the fuel composition.
8. The fuel composition of claim 1, wherein the fuel composition has an aromatic content of less than 20% by volume, based on the total volume of the fuel composition.
9. The fuel composition of claim 1, wherein the fuel composition has an initial boiling point greater than 100°C.
10. The fuel composition of claim 1, wherein the fuel composition has a final boiling point greater than 200°C
11. The fuel composition of claim 1, wherein the initial boiling point of between 100°C and 150°C and the fuel composition has a final boiling point greater than 300°C.
12. The fuel composition of claim 1, wherein the fuel component is derived from petroleum or coal.
13. The fuel composition of claim 12, wherein the fuel component comprises a diesel fuel, jet fuel, kerosene, gasoline, or a combination thereof.
14. The fuel composition of claim 1, wherein the fuel component comprises a distillate diesel fuel, wherein the amount of the distillate diesel fuel is at least 10% by weight, based on the total weight of the fuel composition.
15. The fuel composition of claim 1 further comprising a fuel additive.
16. The fuel composition of claim 15, wherein the fuel additive is selected from the group consisting of lubricity improvers, antioxidants, thermal stability improvers, cetane improvers, stabilizers, cold flow improvers, combustion improvers, anti-foams, anti-haze additives, corrosion inhibitors, icing inhibitors, injector cleanliness additives, smoke suppressants, drag reducing additives, metal deactivators, dispersants, detergents, demulsifiers, dyes, markers, static dissipaters, biocides and combinations thereof.
17. The fuel composition of claim 15, wherein the fuel additive is a lubricity improver.
18. The fuel composition of claim 1, wherein the isoprenoid compound is a compound having formula (IV):
or a stereoisomer thereof, where R is H, alkyl, cycloalkyl, aryl, alkaryl or aralkyl.
or a stereoisomer thereof, where R is H, alkyl, cycloalkyl, aryl, alkaryl or aralkyl.
19. The fuel composition of claim 18, wherein R is C1-C3 alkyl.
20. The fuel composition of claim 19, wherein R is methyl.
21. The fuel composition of claim 1, wherein the isoprenoid compound is a substantially pure compound having formula (IV):
or a stereoisomer thereof, where R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl.
or a stereoisomer thereof, where R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl.
22. A fuel composition comprising or obtainable from a mixture comprising:
(a) a fuel component in an amount at least 50% by volume; and (b) greater than 0 01% but less than 50% by volume of an isoprenoid compound of the formula or a stereoisomer thereof wherein Z is H, O-R, or O-C(=O)R; and R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl.
(a) a fuel component in an amount at least 50% by volume; and (b) greater than 0 01% but less than 50% by volume of an isoprenoid compound of the formula or a stereoisomer thereof wherein Z is H, O-R, or O-C(=O)R; and R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl.
23. The fuel composition of claim 22 further comprising a fuel additive.
24. The fuel composition of claim 23, wherein the fuel additive is selected from the group consisting of lubricity improvers, antioxidants, thermal stability improvers, cetane improvers, stabilizers, cold flow improvers, combustion improvers, anti-foams, anti-haze additives, corrosion inhibitors, icing inhibitors, injector cleanliness additives, smoke suppressants, drag reducing additives, metal deactivators, dispersants, detergents, demulsifiers, dyes, markers, static dissipaters, biocides and combinations thereof.
25. The fuel composition of claim 22, wherein the fuel component is a jet fuel.
26. The fuel composition of claim 22, wherein the fuel component is a diesel fuel.
27. The fuel composition of claim 22, wherein the diesel fuel is a distillate diesel fuel.
28. The fuel composition of claim 22, wherein the isoprenoid compound is or a stereoisomer thereof, where Z is OH, or or a stereoisomer thereof, where R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl.
29. The fuel composition of claim 28, wherein the isoprenoid compound is formula (IV) where R is C1-C3 alkyl.
30. The fuel composition of claim 29, wherein R is methyl.
31. A method of making a fuel composition comprising mixing an isoprenoid compound having the formula or a stereoisomer thereof with a fuel component, a fuel additive or a combination thereof, wherein Z is H, O-R, or O-C(=O)R; and R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl, wherein the amount of the isoprenoid compound is from about 1 wt.% to about 99 wt.%, based on the total weight of the fuel composition.
32. The fuel composition of claim 31, wherein the T90 distillation temperature is from about 282 °C to about 338 °C.
33. The fuel composition of claim 31, wherein the amount of the isoprenoid compound is from about 5 wt.% to about 90 wt %, based on the total weight of the fuel composition.
34 The method of claim 31, wherein the isoprenoid compound is chemically converted from a C15 isoprenoid starting material.
35. The method of claim 34, wherein the C15 isoprenoid starting material is or a stereoisomer thereof
36. The method of claim 31, wherein the fuel composition has a sulfur content of less than 20 ppm, based on the total weight of the fuel composition.
37. A method of making a fuel comprising mixing a fuel additive with an isoprenoid compound having the formula:
or a stereoisomer thereof, wherein Z is H, O-R, or O-C(=0)R; and R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl.
or a stereoisomer thereof, wherein Z is H, O-R, or O-C(=0)R; and R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl.
38. The method of claim 37, wherein the isoprenoid compound of formula (I) or (II) is chemically converted from a C15 isoprenoid starting material.
39. The method of claim 38, wherein the C15 isoprenoid starting material is obtained from a biological source.
40. The method of claim 39, wherein the C15 isoprenoid starting material is or a stereoisomer thereof, which is hydrogenated and esterified to produce or a stereoisomer thereof, where R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl.
41. The method of claim 40, wherein R is C1-C3 alkyl.
42. The method of claim 41, wherein R is methyl.
43. The method of claim 39 wherein the C15 isoprenoid starting material is or a stereoisomer thereof, which is hydrogenated and esterified to produce or a stereoisomer thereof, where R is H, alkyl, cycloalkyl, aryl, alkaryl, or aralkyl.
44. The method of claim 43, wherein R is C1-C3 alkyl.
45. The method of claim 44, wherein R is methyl.
46. The method of claim 37 further comprising mixing the fuel additive and the isoprenoid compound with a fuel component.
47. The method of claim 46, wherein the fuel component is a distillate diesel fuel.
48. A fuel made by the method of claim 37.
49. A fuel composition comprising or obtainable from a mixture comprising at least two different compounds, each independently, having formula (III), (IV) or (V) or being a stereoisomer thereof, wherein R is C1-C5 alkyl and the two compounds are each present in an amount at least 5 wt.%, based on the total weight of the fuel composition.
50. A vehicle comprising an internal combustion engine; a fuel tank connected to the internal combustion engine; and the fuel composition of claim 1 in the fuel tank, wherein the fuel composition is used to power the internal combustion engine.
51. The vehicle of claim 50 wherein the internal combustion engine is a diesel engine.
52 The fuel composition of claim 1, wherein the boiling point of the fuel composition is from 282 °C to 338°C.
53. The fuel composition of claim 1, wherein the boiling point of the fuel composition is from 140°C to 320°C.
54. The fuel composition of claim 1, wherein the boiling point of the fuel composition is below about 200°C.
55. A method of powering an engine comprising the step of combusting the fuel composition of claim 1.
56. A fuel composition comprising a fuel component and a bioengineered C15 isoprenoid compound.
57. A fuel composition produced by preparing farnesene using a microorganism, preparing farnesane from the farnesene, and preparing the fuel composition from the farnesane.
58. A fuel composition comprising a fuel component derived from a simple sugar.
59. The fuel composition of claim 58 wherein the simple sugar is glucose, galactose, mannose, fructose, ribose or a combination thereof.
60. A method of making a fuel composition from a simple sugar comprising the steps of:
(a) contacting a cell capable of making a C15 isoprenoid starting material with the simple sugar under conditions suitable for making the C15 isoprenoid starting material;
(b) hydrogenating the C15 isoprenoid starting material to form a hydrogenated C15 isoprenoid compound; and (c) mixing the hydrogenated C15 isoprenoid compound with one or more fuel components or fuel additives to make the fuel composition.
(a) contacting a cell capable of making a C15 isoprenoid starting material with the simple sugar under conditions suitable for making the C15 isoprenoid starting material;
(b) hydrogenating the C15 isoprenoid starting material to form a hydrogenated C15 isoprenoid compound; and (c) mixing the hydrogenated C15 isoprenoid compound with one or more fuel components or fuel additives to make the fuel composition.
61. The method of claim 60 wherein the simple sugar is glucose, galactose, mannose, fructose, ribose, or a combination thereof.
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US60/860,854 | 2006-11-21 | ||
PCT/US2007/021890 WO2008045555A2 (en) | 2006-10-10 | 2007-10-10 | Fuel compositions comprising farnesane and farnesane derivatives and method of making and using same |
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CA2665198A1 true CA2665198A1 (en) | 2008-04-17 |
CA2665198C CA2665198C (en) | 2016-06-28 |
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CA2665198A Active CA2665198C (en) | 2006-10-10 | 2007-10-10 | Fuel compositions comprising farnesane and farnesane derivatives and method of making and using same |
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US (2) | US7846222B2 (en) |
EP (1) | EP2084249B1 (en) |
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AU (1) | AU2007308137B2 (en) |
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CA (1) | CA2665198C (en) |
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AU2007308137B2 (en) | 2011-03-31 |
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EP2084249A4 (en) | 2011-08-31 |
KR101543777B1 (en) | 2015-08-11 |
SV2009003208A (en) | 2009-11-04 |
CA2665198C (en) | 2016-06-28 |
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EP2084249B1 (en) | 2016-12-21 |
JP2010506037A (en) | 2010-02-25 |
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US7399323B2 (en) | 2008-07-15 |
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