DE19858971A1 - Component deforming process using fluid, involving cutting by fluid jet cutting - Google Patents
Component deforming process using fluid, involving cutting by fluid jet cuttingInfo
- Publication number
- DE19858971A1 DE19858971A1 DE1998158971 DE19858971A DE19858971A1 DE 19858971 A1 DE19858971 A1 DE 19858971A1 DE 1998158971 DE1998158971 DE 1998158971 DE 19858971 A DE19858971 A DE 19858971A DE 19858971 A1 DE19858971 A1 DE 19858971A1
- Authority
- DE
- Germany
- Prior art keywords
- fluid
- component
- tool
- cutting
- jet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
- B21D26/021—Deforming sheet bodies
- B21D26/023—Deforming sheet bodies including an additional treatment performed by fluid pressure, e.g. perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/205—Hydro-mechanical deep-drawing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
- B21D26/021—Deforming sheet bodies
- B21D26/027—Means for controlling fluid parameters, e.g. pressure or temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/04—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass
- B24C1/045—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass for cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F3/00—Severing by means other than cutting; Apparatus therefor
- B26F3/004—Severing by means other than cutting; Apparatus therefor by means of a fluid jet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F3/00—Severing by means other than cutting; Apparatus therefor
- B26F3/004—Severing by means other than cutting; Apparatus therefor by means of a fluid jet
- B26F3/008—Energy dissipating devices therefor, e.g. catchers; Supporting beds therefor
Abstract
Description
Die Erfindung bezieht sich auf ein Verfahren zum Umformen eines Bauteiles unter Mitwirkung eines auf das Bauteil einwirkenden Fluids, wobei im Zuge des Umformens im gleichen Werkzeug als weiterer Bearbeitungsvorgang ein Schneiden des Bauteiles erfolgt. Die Erfindung bezieht sich des weiteren auf ein geeignetes Werkzeug zur Durchführung des Verfahrens.The invention relates to a method for forming a component with the participation of a fluid acting on the component, whereby in the course of forming in the same tool as a further machining operation The component is cut. The invention further relates to a suitable tool for performing the method.
Die erwähnte Verfahrensweise zum Bearbeiten eines Werkstückes ist be kannter Stand der Technik, wie dies beispielsweise aus der EP 0 484 789 B1 und der DE 195 06 067 C1 hervorgeht. Beide Dokumente beziehen sich auf die Technologie des Innenhochdruckumformens und nutzen für das Aus schneiden eines Ausschnittes aus der Wandung eines als Hohlkörper aus gebildeten Bauteiles während oder unmittelbar nach dessen Umformung die Wirkung des Fluids und einen entsprechend gestalteten Stempel als Schneidwerkzeug oder sehen geeignet ausgebildete Schneidkanten an Werkzeugausnehmungen vor.The above-mentioned procedure for machining a workpiece is known prior art, such as this from EP 0 484 789 B1 and DE 195 06 067 C1 emerges. Both documents refer on the technology of hydroforming and use it for the end cut out a section of the wall as a hollow body formed component during or immediately after its forming Effect of the fluid and a stamp designed accordingly Cutting tool or look at suitably trained cutting edges Tool recesses.
Der Erfindung liegt die Aufgabe zugrunde, die bekannte Verfahrensweise zum Umformen und Schneiden eines Bauteiles unter Mitwirkung eines Fluids derart zu gestalten, daß das Fluid weitergehende Funktionen erfüllen kann.The invention is based, the known procedure for forming and cutting a component with the help of a fluid to be designed in such a way that the fluid can perform further functions.
Die erfindungsgemäße Lösung ergibt sich dadurch, daß nach den kenn zeichnenden Merkmalen des Patentanspruches 1 verfahren wird.The solution according to the invention results from the fact that according to the drawing features of claim 1 is proceeded.
Sonach wird der Schneidvorgang unter Einsatz von Fluidstrahlen hoher Ge schwindigkeit vorgenommen. Diese Technologie ist an sich im Stand der Technik hinlänglich bekannt, vgl. DE 196 03 933 A1 bzw. internationale Pa tentklassifikation B 24 C 5/02 (Strahlpistolen, z. B. zum Erzeugen material abtragender Fluidstrahlen hoher Geschwindigkeit für das Schneiden von Werkstoffen) bzw. B 26 F 1/26 (Perforieren durch nichtmechanische Mittel, z. B. durch einen Flüssigkeits- oder Gasstrahl). Der wesentliche Vorteil bei der Anwendung gerade dieser Schneid-Technologie ist, daß das bei der Umformung des Bauteiles mitwirkende Fluid als Mittel zum Erzeugen und/oder Auffangen bzw. Dämpfen/Abbremsen des Fluidstrahles dienen kann. Vorteilhafte Weiterbildungen und Ausgestaltungen der Erfindung sind mit den Unteransprüchen beansprucht.Then the cutting process is carried out using fluid jets of high Ge speed made. This technology is in itself state of the art Technology well known, cf. DE 196 03 933 A1 or international Pa tent classification B 24 C 5/02 (blasting guns, e.g. for producing material abrasive fluid jets of high speed for cutting Materials) or B 26 F 1/26 (perforation by non-mechanical means, e.g. B. by a liquid or gas jet). The main advantage at The application of this cutting technology is that it is used in the Reshaping of the component fluid as a means of generating and / or serve to collect or dampen / brake the fluid jet can. Advantageous further developments and refinements of the invention are claimed with the subclaims.
Besonders vorteilhaft ist die Erfindung gemäß Patentanspruch 2 beim hy dromechanischen Tiefziehen einzusetzen, eine als solche ebenfalls hinläng lich bekannte Technologie zum Umformen platinenförmiger Bauteile (vgl. "Das hydromechanische Ziehverfahren" in Blech Nr. 9/1963, Seiten 573 bis 578). In gleicher Weise läßt sich die Erfindung natürlich auch beim Innen hochdruckumformen von Bauteilen anwenden, wie dies in Patentanspruch 3 angegeben ist.The invention according to claim 2 is particularly advantageous in the hy to use dromechanical deep drawing, one as such is also sufficient Lich known technology for forming sheet-like components (cf. "The hydromechanical drawing process" in sheet No. 9/1963, pages 573 to 578). In the same way, the invention can of course also be used inside Apply high pressure forming of components, as in claim 3 is specified.
Stets ist es sinnvoll, daß das beim Umformen mitwirkende Fluid so lange im entsprechenden Werkzeugteil bzw. im Bauteilhohlraum verbleibt, bis der Schneidvorgang abgeschlossen ist. Natürlich wäre auch denkbar, vor dem Schneidvorgang ein Fluidwechsel/Austausch vorzusehen.It always makes sense that the fluid that is involved in the forming process lasts for so long corresponding tool part or in the component cavity until the Cutting process is completed. Of course, it would also be conceivable before Cutting process to provide a fluid change / exchange.
Ein besonders geeignetes Werkzeug zur Durchführung des Verfahrens ist mit Patentanspruch 6 beansprucht.A particularly suitable tool for performing the method is claimed with claim 6.
Unter "Schneiden" ist auch ein Lochen, Trennen, Perforieren, Prägen, Be schriften, Markieren usw. zu verstehen. Das erfindungsgemäße Verfahren ist vorteilhaft beispielsweise anwendbar beim Umformen und Schneiden von Bauteilen aus Stahl, Edelstahl, Aluminiumlegierungen, Magnesiumlegierun gen usw."Cutting" also includes punching, separating, perforating, embossing, loading understand writings, marking, etc. The method according to the invention is can be used advantageously, for example, when shaping and cutting Components made of steel, stainless steel, aluminum alloys, magnesium alloy gene etc.
Ein Ausführungsbeispiel ist in Fig. 1 schematisch dargestellt, welche im we
sentlichen das hydromechanische Ziehverfahren veranschaulicht. Dabei wir
ken ein Unter- und ein Oberwerkzeug 1, 2 zusammen, wobei eine Ausneh
mung 3 des Unterwerkzeuges 1 zusammen mit einer darauf aufliegenden
Platine, die in der Darstellung bereits zu einem Bauteil 4 umgeformt ist, ei
nen Druckraum einschließen. Ein entsprechend geformter Stempel 5 des
vertikal beweglichen (Doppelpfeil 6) Oberwerkzeuges 2 taucht in die Aus
nehmung 3 des Unterwerkzeuges 1 ein und bewerkstelligt die Umformung.
Das Bauteil 4 wird in bekannter Weise während des Umformens randseitig
von Niederhaltern 7 gehalten. Zulauf und Ablauf eines Fluids 8 sowie auch
der Druck desselben vor, während und nach dem Umformvorgang sind
durch entsprechende Zulauf- bzw. Ablaufleitungen 9, 10 gewährleistet, die
unter Zwischenschaltung einer Pumpe 17 von einem Vorratsbehälter 18
ausgehen bzw. in diesen münden. Als Fluid 8 könnte beispielsweise dienen:
Wasser, Öl, Wasser-Öl-Emulsion in geeigneter Zusammensetzung sowie
andere geeignete Emulsionsgemische.An embodiment is shown schematically in Fig. 1, which essentially illustrates the hydromechanical drawing process. We ken a lower and an upper tool 1 , 2 together, a Ausneh mung 3 of the lower tool 1 together with a board lying thereon, which is already formed into a component 4 in the illustration, include a pressure chamber. A correspondingly shaped stamp 5 of the vertically movable (double arrow 6 ) upper tool 2 plunges into the recess 3 from the lower tool 1 and accomplishes the forming. The component 4 is held in a known manner on the edge side by hold-down devices 7 during the forming. The inflow and outflow of a fluid 8 as well as the pressure of the same before, during and after the shaping process are ensured by corresponding inflow and outflow lines 9 , 10 which, with the interposition of a pump 17, emanate from a reservoir 18 or flow into the latter. The following could serve as fluid 8 :
Water, oil, water-oil emulsion in a suitable composition and other suitable emulsion mixtures.
Nach dem Umformen und anschließenden Anheben des Oberwerkzeuges 2 gelangt ein Gelenkarmroboter 11 mit endseitig angeordneter Strahlpistole 12 in den Bereich des noch im Unterwerkzeug 1 eingelegten Bauteiles 4, um mittels Fluidstrahl 13 einen Durchbruch 14 beliebiger Geometrie zu erzeu gen. Nach Durchdringen des Bauteiles 4 gelangt ein austretender Fluidstrahl 15 in den Einflußbereich des Fluids 8 und wird von diesem abgebremst.After forming and subsequent raising of the upper tool 2, an articulated arm 11 engages with its end arranged blasting gun 12 in the area of the inserted yet in the lower tool 1 component 4 to gene by means of fluid jet 13 an opening 14 of any desired geometry to erzeu. Passes after penetration of the component 4 a emerging fluid jet 15 in the area of influence of the fluid 8 and is braked by the latter.
Damit nach dem Anheben des Oberwerkzeuges 2 und außer Eingriff bringen der Niederhalter 7 keine unerwünschte Positionsveränderung des Bauteiles 4 erfolgen kann sind im Unterwerkzeug 1 an geeigneter Stelle zusätzliche Bauteilhalter 16, z. B. Magnete, Stifte, Sauger usw. angeordnet.So that after lifting the upper tool 2 and disengaging the hold-down device 7 no undesired change in position of the component 4 can take place in the lower tool 1 at a suitable point additional component holder 16 , z. B. magnets, pens, suction cups, etc. arranged.
Das Fluid für den Schneidvorgang kann beispielsweise Wasser, Wasser mit Zusätzen und Zusatzwirkstoffen (z. B. Abrasivsand für härtere Bauteil-Werk stoffe) usw. sein. Es ist zweckmäßig, wenn der Fluidstrahl 13 und das Fluid 8 für den Umformprozeß die gleiche Zusammensetzung besitzen, also iden tisch sind, so daß an die Strahlpistole 12 eine Versorgungsleitung 19 ange schlossen werden kann, die über eine Druckpumpe 20 in den Vorratsbehäl ter 18 mündet.The fluid for the cutting process can be, for example, water, water with additives and additional active substances (e.g. abrasive sand for harder component materials), etc. It is expedient if the fluid jet 13 and the fluid 8 for the forming process have the same composition, that is, they are identical, so that a supply line 19 can be connected to the jet gun 12, which opens out via a pressure pump 20 into the reservoir 18 ter 18 .
Anstelle eines Gelenkarmroboters 11 ist natürlich auch denkbar, die Strahl pistole 12 manuell oder mittels anderweitig geeigneter Vorrichtungen zu handhaben. Denkbar wäre auch, die Strahlpistole 12 an geeigneter Stelle in das Oberwerkzeug 2 zu integrieren.Instead of an articulated arm robot 11, it is of course also conceivable to handle the jet gun 12 manually or by means of other suitable devices. It would also be conceivable to integrate the blasting gun 12 into the upper tool 2 at a suitable point.
Wird die erfindungsgemäße Verfahrensweise beim Umformprozeß-Innen hochdruckumformen eingesetzt, so ist eine analoge Vorgehensweise an gezeigt. Die Strahlpistole 12 bzw. der Fluidstrahl 13 wird von außen nach innen in den mit Wirkmedium gefüllten Hohlraum des Bauteiles gerichtet, um z. B. einen Durchbruch in die Bauteilwandung einzubringen.If the procedure according to the invention is used for forming high-pressure inside, an analogous procedure is shown. The jet gun 12 or the fluid jet 13 is directed from the outside inwards into the cavity of the component filled with active medium in order to, for. B. bring a breakthrough in the component wall.
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE1998158971 DE19858971C2 (en) | 1998-12-19 | 1998-12-19 | Process for reshaping a component with the help of a fluid and tool for carrying out the process |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE1998158971 DE19858971C2 (en) | 1998-12-19 | 1998-12-19 | Process for reshaping a component with the help of a fluid and tool for carrying out the process |
Publications (2)
Publication Number | Publication Date |
---|---|
DE19858971A1 true DE19858971A1 (en) | 2000-07-06 |
DE19858971C2 DE19858971C2 (en) | 2000-10-12 |
Family
ID=7891917
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE1998158971 Expired - Fee Related DE19858971C2 (en) | 1998-12-19 | 1998-12-19 | Process for reshaping a component with the help of a fluid and tool for carrying out the process |
Country Status (1)
Country | Link |
---|---|
DE (1) | DE19858971C2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1188495A1 (en) * | 2000-09-15 | 2002-03-20 | Audi Ag | Device for hydro-mechancial forming of plates, as well as a coupling device therefor |
DE10045641B4 (en) * | 2000-09-15 | 2005-04-21 | Audi Ag | Hydromechanical forming device |
DE102008063688A1 (en) * | 2008-12-19 | 2010-06-24 | Steinel Normalien Ag | Apparatus and method for processing workpieces by means of a press or the like |
EP4245460A1 (en) * | 2022-03-17 | 2023-09-20 | Uhde High Pressure Technologies GmbH | Processing machine, in particular a plate processing machine, and method for operating a processing machine |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10232732C1 (en) * | 2002-07-19 | 2003-05-15 | Audi Ag | Hydraulic support for press operation has the hydraulic basin surrounded by a lip with an integral drain to collect excess fluid |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0484789B1 (en) * | 1990-11-09 | 1995-04-12 | Audi Ag | Method and device for producing holes in the wall of a hollow bodied workpiece |
DE19506067C1 (en) * | 1995-02-22 | 1996-06-20 | Krupp Ag Hoesch Krupp | Aperture cutter for pressure moulded items |
DE19603933A1 (en) * | 1996-02-03 | 1997-08-14 | Schenk Werkzeug Und Maschinenb | Cutting equipment for panels |
DE19716816A1 (en) * | 1997-04-22 | 1998-10-29 | Forschungsges Umformtechnik | Diving method for work shaped by internal high pressure |
-
1998
- 1998-12-19 DE DE1998158971 patent/DE19858971C2/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0484789B1 (en) * | 1990-11-09 | 1995-04-12 | Audi Ag | Method and device for producing holes in the wall of a hollow bodied workpiece |
DE19506067C1 (en) * | 1995-02-22 | 1996-06-20 | Krupp Ag Hoesch Krupp | Aperture cutter for pressure moulded items |
DE19603933A1 (en) * | 1996-02-03 | 1997-08-14 | Schenk Werkzeug Und Maschinenb | Cutting equipment for panels |
DE19716816A1 (en) * | 1997-04-22 | 1998-10-29 | Forschungsges Umformtechnik | Diving method for work shaped by internal high pressure |
Non-Patent Citations (1)
Title |
---|
"Das hydromechanische Ziehverfahren", In: Blech, Nr. 9/1963, S. 573-578 * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1188495A1 (en) * | 2000-09-15 | 2002-03-20 | Audi Ag | Device for hydro-mechancial forming of plates, as well as a coupling device therefor |
DE10045641B4 (en) * | 2000-09-15 | 2005-04-21 | Audi Ag | Hydromechanical forming device |
DE102008063688A1 (en) * | 2008-12-19 | 2010-06-24 | Steinel Normalien Ag | Apparatus and method for processing workpieces by means of a press or the like |
EP4245460A1 (en) * | 2022-03-17 | 2023-09-20 | Uhde High Pressure Technologies GmbH | Processing machine, in particular a plate processing machine, and method for operating a processing machine |
Also Published As
Publication number | Publication date |
---|---|
DE19858971C2 (en) | 2000-10-12 |
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OP8 | Request for examination as to paragraph 44 patent law | ||
D2 | Grant after examination | ||
8364 | No opposition during term of opposition | ||
8320 | Willingness to grant licenses declared (paragraph 23) | ||
R119 | Application deemed withdrawn, or ip right lapsed, due to non-payment of renewal fee |
Effective date: 20130702 |