CN103496184B - Steel cord cutters stub bar material tail processing method and treatment facility thereof - Google Patents
Steel cord cutters stub bar material tail processing method and treatment facility thereof Download PDFInfo
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- CN103496184B CN103496184B CN201310457063.5A CN201310457063A CN103496184B CN 103496184 B CN103496184 B CN 103496184B CN 201310457063 A CN201310457063 A CN 201310457063A CN 103496184 B CN103496184 B CN 103496184B
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Abstract
A kind of steel cord cutters stub bar material tail processing method disclosed by the invention, it is the stub bar material tail severing stage in wirecord fabric, cord conveyer belt inverted running is made by the finishing pattern of control system, stub bar material tail is oppositely sent on finishing conveyer belt, stub bar material tail is received by louver vehicle, after stub bar material tail transmits, control system finishing pattern is switched to normal production model, cord stub bar material tail on artificial treatment louver vehicle, put on finishing conveyer belt by after qualified cord sheet splicing slivering, underproof cord material is discarded or wrap otherwise processed on louver vehicle, the intermittent phase of producing, spliced curtain fabric strips is delivered to rubberizing bound edge and coiling process use.In stub bar material tail treatment facility of the present invention, finishing conveyer belt is located at cord conveyer belt rear end, louver vehicle is located at by finishing conveyer belt, sets up the finishing pattern mutually can changed with normal production model in control system, and finishing pattern corresponds to the inverted running of cord conveyer belt.
Description
(1) technical field:
The present invention relates to tyre production method and equipment, specifically a kind of steel cord cutters stub bar material tail processing method and treatment facility thereof.
(2) background technology:
Because radial has very excellent performance compared with cross-ply, such as safe, energy-conservation, comfortable, durable etc., current world tire meridian ratio reaches about 90%.Wirecord fabric is the skeleton of radial, is also main stressed member, and therefore steel cord cutters is also the key equipment producing radial.
Low-angle steel cord cutters is the equipment that a kind of automaticity is very high, and when automatically running continuously, the maximal efficiency of equipment can reach 21 cuttves/point severing, and 21 beats/min of splicings are the equipment that a kind of efficiency is very high.But due to a variety of causes, the non-cutting time of equipment is very long, according to observations, the working time of 8 hours/class, because of auxiliary movement, self-braking accumulated time reaches 4 hours.For the production of all steel load tire, automatic dwell time has: change large roller shutter cloth 6 volume, comprise each 15 minutes of joint etc., add up to 1.5 hours, each 5 minutes of the large roller shutter leftover of bolt of cloth, tail process, accumulative 1 hour, change bound edge, rubberizing Minifilm about 40 ~ 60 times, I-beam wheel 60 of short duration intervals 30 seconds are accumulative amounted to 4 hours more than 1.5 hours, and if there is bad cord, that is longer with regard to the time.
(3) summary of the invention:
For reducing service working time thus effective raising equipment effect, the present invention proposes a kind of steel cord cutters stub bar material tail processing method and treatment facility thereof, the method and equipment apply to the production procedure of steel cord cutters, are used for processing the stub bar material tail of wirecord fabric.
Steel cord cutters stub bar material tail processing method of the present invention, it is characterized in that the manual procedure of stub bar material tail to be placed in be led outside the sequence that goes into operation, severing operation, conveying operation, the production procedure that forms of splicing operation, rubberizing bound edge operation and coiling process by cord, the method adopted is as follows:
1, in the stub bar material tail severing stage of wirecord fabric, cord conveyer belt inverted running is made by the control system finishing pattern arranged, oppositely carried by irregular stub bar material tail on the finishing conveyer belt as the setting of cord conveyer belt rear end, stub bar material tail is received by the louver vehicle being located at finishing conveyer belt other.
2, after the stub bar material tail conveying on cord conveyer belt, the control system pattern of repairing is switched to the normal production model of control system, cord conveyer belt forward is run.
3, under normal production model, the cord stub bar material tail on artificial treatment louver vehicle, puts on finishing conveyer belt by after qualified cord material splicing slivering, underproof cord material is discarded or wrapped on louver vehicle mark otherwise processed.
4, in the intermittent phase of production procedure, spliced curtain fabric strips is delivered to rubberizing bound edge operation and coiling process use.
The stub bar material tail of artificial treatment cord refers to and prescinds the defective part of cord material with cutter and retain the right rail of parallelogram like, the cord material of right rail is spliced into a whole piece cord band.
Steel cord cutters stub bar material tail treatment facility of the present invention, comprise finishing conveyer belt and louver vehicle, described finishing conveyer belt is located at the rear end of cord conveyer belt, and described louver vehicle is located at by finishing conveyer belt; The control system of cord conveyer belt comprises the finishing pattern mutually can changed with normal production model (carrying corresponding to the normal forward of cord conveyer belt), and described finishing pattern corresponds to the inverted running of cord conveyer belt.
Advantage of the present invention:
1, the measurement of cord stub bar material tail, finishing, joint time separate by the present invention from the automatic cycle of production process; decrease the shutdown supply delay time of production process automatic cycle; by the speed of interrupted stub bar material tail processing speed close to automatic cycle; the stub bar material tail processing time of rolling up greatly is compressed within one minute, effectively improves the production capacity of whole production line.
2, operation of the present invention does not limit by operation, no longer simple and crude process stub bar material tail, has the sufficient time conscientiously can measure the stub bar material tail of cord, well controls quality.
3, the defective cord of the present invention's louver vehicle storage bulk, minimizes waste.
(4) accompanying drawing illustrates:
Fig. 1 is the steel cord cutters production line schematic flow sheet with technical solution of the present invention.
Fig. 2 is the stub bar material tail severing schematic diagram of large roller shutter cloth.
Figure number identifies: 1, stub bar material tail; 2, the sequence that goes into operation led by cord; 3, severing operation; 4, operation is carried; 5, operation is spliced; 6, rubberizing bound edge operation; 7, coiling process; 8, cord conveyer belt; 9, conveyer belt is repaired; 10, louver vehicle; 11, cloth-drawing mechanism is clamped.
(5) detailed description of the invention:
Below in conjunction with accompanying drawing, technical scheme of the present invention is described further:
Tradition steel cord cutters production line flow process is: the sequence 2 that goes into operation led by cord, severing operation 3(is configured with clamping cloth-drawing mechanism 11), conveying operation 4, splicing operation 5, rubberizing bound edge operation 6 and coiling process 7, conveying operation 4 is wherein configured with cord conveyer belt 8, under the normal production model of control system, described cord conveyer belt 8 forward runs, namely the cord material of severing is carried by the positive direction of rear end (right-hand member) forward end (left end), as shown in Figure 1.
Steel cord cutters stub bar material tail treatment facility of the present invention comprises finishing conveyer belt 9 and louver vehicle 10, and described finishing conveyer belt 9 is located at the rear end of cord conveyer belt 8, and it is other that described louver vehicle 10 is located at finishing conveyer belt 9; Set up the finishing pattern mutually can changed with normal production model (forward corresponding to cord conveyer belt 8 is carried) in production line control system, described finishing pattern corresponds to the reverse conveying of cord conveyer belt 8, as shown in Figure 1.
Steel cord cutters stub bar material tail treatment facility of the present invention is used to the method that stub bar material tail 1 processes to be:
1, in the stub bar material tail 1 severing stage of wirecord fabric, namely when stub bar material tail 1 or useless defective material occur, the normal production model of control system is switched to finishing pattern, the cord conveyer belt 8 that forward is run oppositely is carried, oppositely be sent to by irregular stub bar material tail 1 on finishing conveyer belt 9, stub bar material tail 1 is received by multilayer louver vehicle 10.
2, after the stub bar material tail 1 on cord conveyer belt 8 transmits, namely there is normal cord in stub bar, and the finishing pattern of control system is switched to the normal production model of control system, each processing apparatus of production line starts normal High-Speed Automatic operation.
3, under normal production model, irregular stub bar material tail 1(on artificial treatment louver vehicle 10 as shown in Figure 2), first measure and judge have which section to be width part up to standard, then get off with hot cutting of cutting knife, will by unnecessary corner block, trapezoid block prescinds and remaining available parallelogram-shaped segment, by cutting out, amount, cut, the comprehensive means such as spelling, put on finishing conveyer belt 9 by after qualified cord material splicing slivering, underproof cord material is discarded or wrapped on louver vehicle 10 and marks otherwise processed, generally, the stub bar material tail 1 processing about 6 at least needs 5 minutes.
4, in the gap phase (such as changing large coiled strip) of production procedure, spliced curtain fabric strips is delivered to rubberizing bound edge operation 6 and coiling process 7 uses.
Claims (3)
1. steel cord cutters stub bar material tail processing method, it is characterized in that the manual procedure of stub bar material tail (1) to be placed in lead the sequence that goes into operation (2) by cord, outside production procedure that severing operation (3), conveying operation (4), splicing operation (5), rubberizing bound edge operation (6) and coiling process (7) form, the method adopted is as follows:
1., in stub bar material tail (1) the severing stage of wirecord fabric, cord conveyer belt (8) inverted running is made by the control system finishing pattern arranged, by on irregular stub bar material tail (1) oppositely the finishing conveyer belt (9) of conveying as the setting of cord conveyer belt (8) rear end, stub bar material tail (1) is received by being located at the other louver vehicle (10) of finishing conveyer belt (9);
2., after stub bar material tail (1) conveying, on cord conveyer belt (8), the control system pattern of repairing is switched to the normal production model of control system, cord conveyer belt (8) forward is run;
3., under normal production model, stub bar material tail (1) on artificial treatment louver vehicle (10), to put in finishing conveyer belt (9) after qualified cord material splicing slivering, underproof cord material is discarded or wrap on louver vehicle (10) and mark otherwise processed;
4., in the intermittent phase of production procedure, spliced curtain fabric strips is delivered to rubberizing bound edge operation (6) and coiling process (7) use.
2. steel cord cutters stub bar material tail processing method according to claim 1, it is characterized in that: the stub bar material tail (1) of artificial treatment cord refers to and prescinds the defective part of cord material with cutter and retain the right rail of parallelogram like, the cord material of right rail is spliced into a whole piece cord band.
3. steel cord cutters stub bar material tail treatment facility, it is characterized in that: comprise finishing conveyer belt (9) and louver vehicle (10), described finishing conveyer belt (9) is located at the rear end of cord conveyer belt (8), and it is other that described louver vehicle (10) is located at finishing conveyer belt (9); Set up the finishing pattern mutually can changed with normal production model in the control system of cord conveyer belt (8), described finishing pattern corresponds to the inverted running of cord conveyer belt (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310457063.5A CN103496184B (en) | 2013-09-29 | 2013-09-29 | Steel cord cutters stub bar material tail processing method and treatment facility thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310457063.5A CN103496184B (en) | 2013-09-29 | 2013-09-29 | Steel cord cutters stub bar material tail processing method and treatment facility thereof |
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| Publication Number | Publication Date |
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| CN103496184A CN103496184A (en) | 2014-01-08 |
| CN103496184B true CN103496184B (en) | 2016-03-02 |
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| CN201310457063.5A Active CN103496184B (en) | 2013-09-29 | 2013-09-29 | Steel cord cutters stub bar material tail processing method and treatment facility thereof |
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| CN113137404B (en) * | 2021-04-25 | 2022-12-20 | 湖南华鑫美好公路环境建设有限公司 | Mounting structure and mounting method of jet fan |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4406201A (en) * | 1981-08-24 | 1983-09-27 | The B. F. Goodrich Company | Fabric cutting |
| CN101961925A (en) * | 2010-10-12 | 2011-02-02 | 健伦精密机械(中国)有限公司 | Improved 15-70 degree steel cord fabric cutting machine roller |
| CN202573020U (en) * | 2012-05-23 | 2012-12-05 | 银川佳通轮胎有限公司 | Radial tire cord fabric cutting machine |
| CN203543146U (en) * | 2013-09-29 | 2014-04-16 | 桂林中昊力创机电设备有限公司 | Material head and material tail processing equipment of steel wire cord fabric cutting machine |
-
2013
- 2013-09-29 CN CN201310457063.5A patent/CN103496184B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4406201A (en) * | 1981-08-24 | 1983-09-27 | The B. F. Goodrich Company | Fabric cutting |
| CN101961925A (en) * | 2010-10-12 | 2011-02-02 | 健伦精密机械(中国)有限公司 | Improved 15-70 degree steel cord fabric cutting machine roller |
| CN202573020U (en) * | 2012-05-23 | 2012-12-05 | 银川佳通轮胎有限公司 | Radial tire cord fabric cutting machine |
| CN203543146U (en) * | 2013-09-29 | 2014-04-16 | 桂林中昊力创机电设备有限公司 | Material head and material tail processing equipment of steel wire cord fabric cutting machine |
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| CN103496184A (en) | 2014-01-08 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Processing method and equipment of head and tail of steel cord cutting machine Effective date of registration: 20201208 Granted publication date: 20160302 Pledgee: Lingchuan sub branch of Bank of Guilin Co.,Ltd. Pledgor: GUILIN LICHUANG MECHANICAL & ELECTRICAL EQUIPMENT Co.,Ltd. Registration number: Y2020450000052 |
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Date of cancellation: 20221121 Granted publication date: 20160302 Pledgee: Lingchuan sub branch of Bank of Guilin Co.,Ltd. Pledgor: Guilin Lichuang Mechanical & Electrical Equipment Co.,Ltd. Registration number: Y2020450000052 |
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Denomination of invention: Treatment method and equipment for head and tail of steel cord cutting machine Effective date of registration: 20221122 Granted publication date: 20160302 Pledgee: Lingchuan sub branch of Bank of Guilin Co.,Ltd. Pledgor: Guilin Lichuang Mechanical & Electrical Equipment Co.,Ltd. Registration number: Y2022450000207 |
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