CN103496184A - Stub bar and tailing material treatment method and equipment for steel wire cord fabric cutting machine - Google Patents

Stub bar and tailing material treatment method and equipment for steel wire cord fabric cutting machine Download PDF

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Publication number
CN103496184A
CN103496184A CN201310457063.5A CN201310457063A CN103496184A CN 103496184 A CN103496184 A CN 103496184A CN 201310457063 A CN201310457063 A CN 201310457063A CN 103496184 A CN103496184 A CN 103496184A
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China
Prior art keywords
cord
finishing
stub bar
conveyer belt
bar material
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CN201310457063.5A
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CN103496184B (en
Inventor
欧哲学
李立苗
韦才竞
吴诗清
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GUILIN ZHONGHAO LICHUANG MECHANICAL AND ELECTRICAL EQUIPMENT CO Ltd
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GUILIN ZHONGHAO LICHUANG MECHANICAL AND ELECTRICAL EQUIPMENT CO Ltd
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Publication of CN103496184A publication Critical patent/CN103496184A/en
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Abstract

The invention discloses a stub bar and tailing material treatment method for a steel wire cord fabric cutting machine, and is used in a stub bar and tailing material cutting phase of a steel wire cord fabric. The stub bar and tailing material treatment method comprises the following steps: operating a cord fabric conveying belt reversely by using a finishing mode of a control system; reversely conveying stub bars and tailing materials to a finishing conveying belt; storing the stub bars and the tailing materials by a louver car; after conveying the stub bars and the tailing materials, switching the finishing mode of the control system to a normal production mode; artificially treating the stub bars and the tailing materials of the cord fabric on the louver car and splicing qualified cord fabric sheets into a strip to be placed on the finishing conveying belt; abandoning unqualified wire cord fabrics or packaging the unqualified wire cord fabrics on the louver car to be treated; conveying the spliced cord fabric strip to a rubberizing and edge covering procedure and a coiling procedure during the intermission of production. According to stub bar and tailing material treatment equipment, the finishing conveying belt is arranged at the rear end of the cord fabric conveying belt; the louver car is arranged beside the finishing conveying belt; the control system is additionally provided with the finishing mode capable of being mutually switched with the normal production mode; when the finishing mode is switched on, the cord fabric conveying belt can operate in a reverse manner correspondingly.

Description

Steel cord cutters stub bar material tail processing method and treatment facility thereof
(1) technical field:
The present invention relates to the tire production method and apparatus, specifically a kind of steel cord cutters stub bar material tail processing method and treatment facility thereof.
(2) background technology:
Compare with cross-ply and have very excellent performance due to radial, such as safety, energy-conservation, comfortable, durable etc., world's tire meridian ratio has reached 90% left and right at present.Wirecord fabric is the skeleton of radial, is also main stressed member, so steel cord cutters is also the key equipment of producing radial.
The low-angle steel cord cutters is the equipment that a kind of automaticity is very high, and while automatically moving continuously, the maximal efficiency of equipment can reach 21 cuttves/minute severing, and 21 times/minutes splicings, be the equipment that a kind of efficiency is very high.But, due to a variety of causes, the non-cutting time of equipment is very long, according to observations, the working time of 8 hours/class, because the self-braking accumulated time of auxiliary movement reaches 4 hours.The production of all steel load tire of take is example, automatically dwell time has: change large roller shutter cloth 6 volumes, comprise each 15 minutes of joint etc., add up to 1.5 hours, the large roller shutter leftover of bolt of cloth, tail are processed each 5 minutes, accumulative total 1 hour, change bound edge, rubberizing Minifilm approximately 40~60 times, I-beam wheel accumulative total at 60 30 seconds of short duration intermittences surpasses 1.5 hours, amounts to 4 hours, and if there is bad cord, that is longer with regard to the time.
(3) summary of the invention:
Thereby effectively improve the equipment effect for reducing service working time, the present invention proposes a kind of steel cord cutters stub bar material tail processing method and treatment facility thereof, the method and equipment apply to the production procedure of steel cord cutters, are used for processing the stub bar material tail of wirecord fabric.
Steel cord cutters stub bar material tail processing method of the present invention, it is characterized in that the manual processing procedure of stub bar material tail is placed in by outside the production procedure that cord is led the order that goes into operation, severing operation, carried operation, splicing operation, rubberizing bound edge operation and coiling process form, the method adopted is as follows:
1, in the stub bar material tail severing stage of wirecord fabric, make cord conveyer belt inverted running by the control system finishing pattern arranged, irregular stub bar material tail is oppositely carried on the finishing conveyer belt arranged as for cord conveyer belt rear end, and stub bar material tail is taken in by being located at the other louver vehicle of finishing conveyer belt.
2, after the stub bar material tail on the cord conveyer belt is carried, control system finishing pattern is switched to the normal production model of control system, makes the operation of cord conveyer belt forward.
3, under normal production model, the cord stub bar material tail on the artificial treatment louver vehicle, put on the finishing conveyer belt after cord material splicing slivering that will be qualified, underproof cord material discarded or wrapped on louver vehicle mark otherwise processed.
4,, in the intermittent phase of production procedure, spliced curtain fabric strips is delivered to rubberizing bound edge operation and coiling process use.
The stub bar material tail of artificial treatment cord refers to cutter and prescinds the defective part of cord material and retain the right rail of parallelogram shape, the cord material of right rail is spliced into to a whole piece cord band.
Steel cord cutters stub bar material tail treatment facility of the present invention, comprise finishing conveyer belt and louver vehicle, and described finishing conveyer belt is located at the rear end of cord conveyer belt, and described louver vehicle is located at by the finishing conveyer belt; The control system of cord conveyer belt comprises the finishing pattern that can mutually change with normal production model (carrying corresponding to the normal forward of cord conveyer belt), and described finishing pattern is corresponding to the inverted running of cord conveyer belt.
Advantage of the present invention:
1, the present invention separates the measurement of cord stub bar material tail, finishing, joint time from the automatic cycle of production process; reduced the shutdown supply delay time of production process automatic cycle; interrupted stub bar material tail processing speed is approached to the speed of automatic cycle; the stub bar material tail processing time of rolling up greatly was compressed in one minute, has effectively improved the production capacity of whole production line.
2, operation of the present invention is not limited by operation, and no longer simple and crude processing stub bar material tail has the sufficient time can conscientiously measure the stub bar material tail of cord, has well controlled quality.
3, the present invention takes in the defective cord of bulk with louver vehicle, and waste is minimized.
(4) accompanying drawing explanation:
Fig. 1 is the steel cord cutters production line schematic flow sheet with technical solution of the present invention.
The stub bar material tail severing schematic diagram that Fig. 2 is large roller shutter cloth.
Figure number sign: 1, stub bar material tail; 2, cord is led the order that goes into operation; 3, severing operation; 4, carry operation; 5, splicing operation; 6, rubberizing bound edge operation; 7, coiling process; 8, cord conveyer belt; 9, finishing conveyer belt; 10, louver vehicle; 11, clamping cloth-drawing mechanism.
(5) specific embodiment:
Below in conjunction with accompanying drawing, technical scheme of the present invention is described further:
Tradition steel cord cutters production line flow process is: cord is led the order 2 that goes into operation, severing operation 3(disposes clamping cloth-drawing mechanism 11), carry operation 4, splicing operation 5, rubberizing bound edge operation 6 and coiling process 7, conveying operation 4 wherein disposes cord conveyer belt 8, under the normal production model of control system, described cord conveyer belt 8 forward operations, carried the cord material of severing by the positive direction of rear end (right-hand member) forward end (left end), as shown in Figure 1.
Steel cord cutters stub bar material tail treatment facility of the present invention comprises finishing conveyer belt 9 and louver vehicle 10, and described finishing conveyer belt 9 is located at the rear end of cord conveyer belt 8, and it is other that described louver vehicle 10 is located at finishing conveyer belt 9; Set up the finishing pattern that can mutually change with normal production model (forward corresponding to cord conveyer belt 8 is carried) in production line control system, described finishing pattern is corresponding to the reverse conveying of cord conveyer belt 8, as shown in Figure 1.
The method of using steel cord cutters stub bar material tail treatment facility of the present invention to be processed stub bar material tail 1 is:
1, in the 1 severing stage of stub bar material tail of wirecord fabric, when stub bar material tail 1 or useless defective material occur, the normal production model of control system is switched to the finishing pattern, the cord conveyer belt 8 of forward operation is oppositely carried, irregular stub bar material tail 1 oppositely is sent on finishing conveyer belt 9, and stub bar material tail 1 is taken in by multilayer louver vehicle 10.
2, the stub bar material tail on cord conveyer belt 81 is that normal cord appears in stub bar after transmitting, and the finishing pattern of control system is switched to the normal production model of control system, and each processing apparatus of production line starts normal High-Speed Automatic operation.
3, under normal production model, irregular stub bar material tail 1(on artificial treatment louver vehicle 10 as shown in Figure 2), first measure and judge that it is width part up to standard which section is arranged, then with hot cutting of cutting knife, get off, will be by unnecessary corner block, trapezoid block prescinds and remaining available parallelogram part, by cutting out, amount, cut, the comprehensive means such as spelling, to after qualified cord material splicing slivering, put on finishing conveyer belt 9, underproof cord material is discarded or wrapped and mark otherwise processed on louver vehicle 10, generally, the stub bar material tail 1 of processing 6 left and right at least needs 5 minutes.
4,, in the gap phase of production procedure (such as changing large coiled strip), spliced curtain fabric strips is delivered to rubberizing bound edge operation 6 and coiling process 7 uses.

Claims (3)

1. steel cord cutters stub bar material tail processing method, it is characterized in that the manual processing procedure of stub bar material tail (1) is placed in by outside the production procedure that cord is led the order that goes into operation (2), severing operation (3), carried operation (4), splicing operation (5), rubberizing bound edge operation (6) and coiling process (7) form, the method adopted is as follows:
1., in stub bar material tail (1) the severing stage of wirecord fabric, make cord conveyer belt (8) inverted running by the control system finishing pattern arranged, oppositely carry the finishing conveyer belt (9) arranged as for cord conveyer belt (8) rear end upper on irregular stub bar material tail (1), stub bar material tail (1) is taken in by being located at the other louver vehicle (10) of finishing conveyer belt (9);
2., after the stub bar material tail (1) on cord conveyer belt (8) carries, control system finishing pattern is switched to the normal production model of control system, make the operation of cord conveyer belt (8) forward;
3., under normal production model, stub bar material tail (1) on artificial treatment louver vehicle (10), upper by putting in finishing conveyer belt (9) after qualified cord material splicing slivering, underproof cord material is discarded or wrapped and mark otherwise processed on louver vehicle (10);
4., in the intermittent phase of production procedure, spliced curtain fabric strips is delivered to rubberizing bound edge operation (6) and coiling process (7) and uses.
2. steel cord cutters stub bar material tail processing method according to claim 1, it is characterized in that: the stub bar material tail (1) of artificial treatment cord refers to cutter and prescinds the defective part of cord material and retain the right rail of parallelogram shape, the cord material of right rail is spliced into to a whole piece cord band.
3. steel cord cutters stub bar material tail treatment facility, it is characterized in that: comprise finishing conveyer belt (9) and louver vehicle (10), described finishing conveyer belt (9) is located at the rear end of cord conveyer belt (8), and it is other that described louver vehicle (10) is located at finishing conveyer belt (9); Set up the finishing pattern that can mutually change with normal production model in the control system of cord conveyer belt (8), described finishing pattern is corresponding to the inverted running of cord conveyer belt (8).
CN201310457063.5A 2013-09-29 2013-09-29 Steel cord cutters stub bar material tail processing method and treatment facility thereof Active CN103496184B (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113137404A (en) * 2021-04-25 2021-07-20 湖南华鑫美好公路环境建设有限公司 Mounting structure and mounting method of jet fan

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4406201A (en) * 1981-08-24 1983-09-27 The B. F. Goodrich Company Fabric cutting
CN101961925A (en) * 2010-10-12 2011-02-02 健伦精密机械(中国)有限公司 Improved 15-70 degree steel cord fabric cutting machine roller
CN202573020U (en) * 2012-05-23 2012-12-05 银川佳通轮胎有限公司 Radial tire cord fabric cutting machine
CN203543146U (en) * 2013-09-29 2014-04-16 桂林中昊力创机电设备有限公司 Material head and material tail processing equipment of steel wire cord fabric cutting machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4406201A (en) * 1981-08-24 1983-09-27 The B. F. Goodrich Company Fabric cutting
CN101961925A (en) * 2010-10-12 2011-02-02 健伦精密机械(中国)有限公司 Improved 15-70 degree steel cord fabric cutting machine roller
CN202573020U (en) * 2012-05-23 2012-12-05 银川佳通轮胎有限公司 Radial tire cord fabric cutting machine
CN203543146U (en) * 2013-09-29 2014-04-16 桂林中昊力创机电设备有限公司 Material head and material tail processing equipment of steel wire cord fabric cutting machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113137404A (en) * 2021-04-25 2021-07-20 湖南华鑫美好公路环境建设有限公司 Mounting structure and mounting method of jet fan
CN113137404B (en) * 2021-04-25 2022-12-20 湖南华鑫美好公路环境建设有限公司 Mounting structure and mounting method of jet fan

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Denomination of invention: Processing method and equipment of head and tail of steel cord cutting machine

Effective date of registration: 20201208

Granted publication date: 20160302

Pledgee: Lingchuan sub branch of Bank of Guilin Co.,Ltd.

Pledgor: GUILIN LICHUANG MECHANICAL & ELECTRICAL EQUIPMENT Co.,Ltd.

Registration number: Y2020450000052

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Pledgor: Guilin Lichuang Mechanical & Electrical Equipment Co.,Ltd.

Registration number: Y2020450000052

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Denomination of invention: Treatment method and equipment for head and tail of steel cord cutting machine

Effective date of registration: 20221122

Granted publication date: 20160302

Pledgee: Lingchuan sub branch of Bank of Guilin Co.,Ltd.

Pledgor: Guilin Lichuang Mechanical & Electrical Equipment Co.,Ltd.

Registration number: Y2022450000207

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